Displaying items by tag: Plant

Tajikistan: All of the necessary equipment will be delivered to Tajikistan for a cement plant that is being built at the Chormaghzak Pass in Vahdat Township before the end of 2014, according to Abduhalim Qodirov, the director general of the Tajik-Chinese joint venture, TOJCHIN, which is building the plant.

Construction of the plant began on 1 October 2014. The first line, which has 600,000t/yr of cement production capacity, will be introduced into operation in April 2015.
"360 specialists, mainly citizens of Tajikistan, are involved in construction of the plant," said Qodirov, noting that the plant would have a cement production capacity of 1.2Mt/yr when completed. The plant is expected to provide 500 jobs. The total cost of the project is US$30m, including US$23m invested by Chinese business circles and US$7m contributed by Tajik private entrepreneurs.

Under the law passed by Tajikistan's lower house (Majlisi Namoyandagon) of parliament on 12 November 2014, TOJCHIN is exempted from paying value added tax (VAT) and customs duties (totalling US4.6m) on equipment shipments.

Canada: ThyssenKrupp Industrial Solutions and McInnis Cement have announced a sales/purchase agreement valued at US$133m for the manufacture and supply by ThyssenKrupp Industrial Solutions (USA) of a complete cement production line.

The new 6000t/day capacity plant is currently under construction on a greenfield site in the Port-Daniel-Gascons area of Quebec, Canada. The new plant will be complete with a POLCID proprietary process control system to monitor and control all aspects of the plant and a POLAB laboratory automation system to assure product quality. The plant is scheduled for commissioning in 2016 with full production starting later in that year.

"The McInnis Cement project represents the most technologically advanced and environmentally sound plant of its kind, designed to meet or beat the most stringent requirements of both the Canadian and American environmental agencies," said Mark S Terry, president of the resource technologies division of ThyssenKrupp Industrial Solutions (USA). "Combined with the extensive experience of both project teams, we have the complete recipe for success for the Port-Daniel-Gascons facility.''

The main components include: a 1800t/hr quarry crushing plant, a raw material reclaim system comprises a bridge reclaimer for limestone and four portal reclaimers for other additives or fuel, a QUADROPOL vertical roller mill for raw grinding and a blending silo for raw meal storage, with a capacity of 10000t. The Polysius kiln line will consist of a five-stage, two-string PREPOL AS-MSC preheater, a 5.2m x 75m POLRO rotary kiln and a POLYTRACK cooler with intermediate roll crusher. Cement grinding will take place in two QUADROPOL vertical roller mills with SEPOL high-efficiency separators. The plant will be rounded off with three cement silos (with a capacity of 120,000t) as well as cement truck and ship loading facilities.

Vietnam: Semen Gresik is reportedly preparing to double the annual production capacity of 2.3Mt/yr of the Thang Long Cement plant in Hoanh Bo District, Quang Ninh Province, through building the second production line. The Thang Long Cement 2 project is on the list of projects approved by the prime minister in 2011 for investment during the 2016 - 2020 period and features in the country's sectoral master plan. Semen Gresik acquired a 70% stake in Thang Long Cement for US$157m in 2012.

Venezuela: The governor of Yaracuy, Julio Leon, has revealed that the government is developing a 600t/day cement plant in Peña under an agreement between Venezuela and India. The plant is due to start operation in late 2014. The area contains high-quality limestone deposits with applications for other industries other than cement.

The new plant will employ 200 people directly. It is part of a proposal made by the governors of Yaracuy, Cojedes and Portuguesa states to build three mini plants, with each having been allocated US$15m. Each plant will produce 4.5 million bags of cement per year. A distribution network will be set up to allow communities to access the cement at affordable prices.

China/Russia: Eurocement plans to sign three contracts worth a combined US$280m at an Asia-Pacific Economic Cooperation (APEC) summit in Beijing. The contracts cover the construction of dry-process cement lines at the Kavkazcement, Belgorodsky Cement and Oskolcement plants. Each line will have a clinkcer capacity of 6200t/yr or a cement capacity of 3Mt/yr. Each contract is for US$93.3m and the contractor is Sinoma International Engineering.

In May 2014 Eurocement signed six contracts to build new plants with Sinomach, CNBM and Sinoma for a total of US$580m. All of the projects are being carried out as part of a programme to switch to dry-process cement production. Overall investments in the programme will exceed US$2bn.

"We plan to switch our enterprises to the new technological platform in three years, between 2014 and 2017," said Eurocement president Mikhail Skorokhod. By 2018, Eurocement intends to produce 100% of its cement using the dry-process. This will boost capacities by 5Mt/yr to 45Mt/yr, according to Skorokhod.

Eurocement has calculated that the programme will pay for itself in 7 - 10 years. Cost of production is planned to fall by 35% - 40%. The debt/equity ratio of financing for the programme is 70%:30%. In May 2014, Eurocement signed a strategic agreement with Sberbank to finance its investment programme.

Nigeria: Bua Group International has invested US$500m in a 3Mt/yr capacity greenfield cement plant in Okpella, Edo State. The Obu Cement Plant will take Bua's cement capacity to 5.3Mt/yr when it is commissioned in February 2015.

Bua Group already operates a 0.5Mt/yr capacity cement plant in Sokoto State via its subsidiary, Sokoto Cement. The plant currently operates at 100% capacity. Bua Group is also constructing a new 1.5Mt/yr capacity in the same state. In Edo State, Bua Group currently owns the 0.3Mt/yr capacity Edo Cement Plant.

The Obu plant is planned for conclusion and commissioning within the first quarter of 2015, and is predicted to hire over 1000 direct labour and thousands of indirect labour, according to Yusuf Binji, executive director, project and technical, Bua Group, Okpella, Edo State.

Italy: Italian Prime Minister Matteo Renzi officially switched on the new kiln at the Italcementi cement plant in Rezzato on 5 November 2013. The 1Mt/yr plant has undergone an extensive production and environmental upgrade that cost Euro150m.

"The new Rezzato plant is the best expression of the Group's strategy: industrial development combined with a firm commitment to innovation and environmental performance," said Italcementi CEO Carlo Pesenti.

He added that the Rezzato upgrade was part of the Pact for the Environment signed by Italcementi and the Ministry in July 2009, which set out an investment programme for the renewal of our industrial network and attainment of ambitious environmental targets. Other targets include Italgen, the Italcementi Group company that produces energy entirely from renewable sources. The Italcementi investment plan has also seen a technical upgrade at the Matera cement plant.

Products manufactured in Rezzato include white cement and the basic material for a new biodynamic cement to be used to construct the external structure of Palazzo Italia at Expo 2015. The Rezzato production facility currently employs 118 people and provides work for an additional 160 people in ancillary industries.

Ecuador: Peru's Gloria Yura Cement plans to invest US$230m in the construction of a new cement plant in Ecuador, according to the minister of Industry and Productivity in Ecuador, Ramiro Gonzalez.

Colombia: Cementos Argos plans to use more than 26,000t/yr of used tyres generated in the Valle de Aburra region as fuel for its cement plant. Tyres could be incorporated in Cementos Argos processes by the end of 2014 or the beginning of 2015. Executives have commented that one of the main obstacles is the collection of used tyres.

Egypt/Brazil: Egypt's Arabian Cement has entered a joint venture for a cement grinding plant with Brazil's Cementos La Union. The project is worth US$28.8m.

Arabian Cement's board of directors approved the venture with Cementos Relampago, an affiliate of Cementos La Union, 'to establish a cement grinding plant in Northwest Brazil with a total capacity of 230,000t/yr.' The US$28.8m investment cost will be financed 50% through debt and equity. Arabian Cement's contribution would be US$8.76m, representing 60% of the total paid-in capital.