Displaying items by tag: Plant

Indonesia: Semen Padang is preparing to build a new cement packing plant costing US$0.92m near Pulau Baai port in Bengkulu, said marketing director Benny Wendry.

"We have already earmarked US$0.92m to build a packing factory for Semen Padang near the Pualu Baai port in Bengkulu in 2014," said Wendry. However the project is still awaiting approval from the board of directors. Wendry added that the state-owned cement producer intends to start in early 2014 with completion scheduled for 2015. Once operational the plant will produce 300,000 sacks of cement per year.

Semen Padang is also building a 3Mt/yr cement plant in West Sumatra that is scheduled for operation by 2016. The new plant will increase the company's cement production capacity to 10Mt/yr.

US: Two workers at the Staker Parson cement plant, Tucson, Arizona, were exposed to cement powder when a silo malfunctioned and dumped the material onto them on 28 October 2013. When crews from the fire department arrived, their first priority was to decontaminate the employees by washing the cement powder off them using hoses.

Both men had respiratory complaints and one man had eye irritation. Both were taken to hospital for further treatment. Two other employees worked for one hour to plug the silo to keep the cement powder from continuing to leak out. They wore protective clothing, but also had to be decontaminated and were also taken to hospital for further evaluation.

All of the men were released from the hospital shortly after the incident.

Lithuania: Akmenes Cementas, Lithuania's only cement manufacturer, is about to complete the modernisation of its Naujoji Akmene cement factory in northwestern Lithuania. It's claimed to be one of the biggest industrial projects implemented in the country since restoration of independence. A new clinker manufacturing line, which cost around Euro107m, should begin operation late in November or early in December 2013, barring delays. The line should operate for around 50 years and investments are expected to be covered within a decade. The company used it's own funds to finance the bulk of investments, while banks provided around one-third of the total funding.

"Representatives of equipment suppliers are visiting the facility now. They are checking, fine tuning, testing the equipment and adjusting the programmes. We keep our fingers crossed and hope that everything goes smoothly," said Arturas Zaremba, CEO of Akmenes Cementas.

Philippines: Thailand-based Siam Cement Group seeks to put up a manufacturing facility for fibre cement boards, smart boards and ceramic tiles, The Nation reports. These planned projects would cater to not only the domestic market but also SGC's markets across the Asean nations.

"If the products are marketable here, we plan to produce those products here. Investments would depend on market size. For example, for fibre cement board, we need (to be able to sell at least) 5Mm² to (justify the cost of putting up a facility). The current local demand is 30Mm²," said Surasak Kraiwitchai-charoen, international business director of SCG Building Materials Group in Thailand.

In the run-up to the publication of the Global Cement Directory 2014 we have released a Beta (draft) version for readers to provide corrections, clarifications or additions ahead of the final publication in late November 2013. In this week's issue of Global Cement Weekly we cover news stories on new cement plant or production upgrade plans in Azerbaijan, Kazakhstan, Mongolia, Niger and Venezuela. This demonstrates how fast cement production can change around the world in just one week!

Looking at the major trends of the past year, we see a gradual re-emergence of 'developed' economies from the Global Financial Crisis of 2007 - 201? - with an increase in cement demand that is patchy in the extreme. The US cement market is starting to heat up - but it starts from a historically low base. Former superstars stars like Spain and Italy are still firmly in the Doldrums and show no sign of growing, countries that are becoming used to a painfully permanent lower cement demand.

India has suffered from over-capacity (whilst at the same time building even more capacity – one wonders how the industry still manages to make a profit). China's cement industry continues to defy gravity – partly through state support and partly through central edicts as to which plants will close (handily reducing nominal overcapacity) and which will stay open. Chinese cement plants have rapidly been installing environmental abatement equipment amidst an ongoing environmental crisis in China. It remains to be seen if China can avoid a 'hard landing.' Other Asian countries are progressing well a full 15 years after the Asian Crisis.

Africa continues to get its act together and could yet become a global cement demand powerhouse. South America shows strong promise, particularly Brazil. The Middle East is a perfect example of the old saying "Be careful what you wish for."

Download the Beta version of the Global Cement Directory 2014 (free download - registration required)

Mongolia: A president of the Mongolian Alt Corporation (MAK) has announced that the Khukh Tsav cement plant will be able to produce 2Mt/yr of cement from 2014. At a state visit to the site by the Minister and the state secretary of the Construction and Urban Development Ministry, Ts Bayarsaikhan and R Erdeneburen, B Nyamtaishir of MAK asked that a quota of foreign workers be allowed to work at the plant.

Engineering firm FLSmidth has been contracted to provide machinery for the project. Once operational PC42,5 PC52,5 and PC62,5 cement will be produced at the cement plant located in Dalanjargalan Sum, Dornogovi aimag in the south-east of the country.

Niger: Aliko Dangote, head of Dangote Cement, intends to build a US$350m cement plant with a production capacity of 1.5Mt/yr in Niger. Dangote made the comments to Reuters following a meeting with President Issoufou Mahamadou in Niamey on 16 October 2013. The project will create 6000 to 7000 jobs. The plant will include a captive power plant with surplus electricity to be sold to the local power grid.

Niger currently has one cement plant, Société Nigérienne de Cimenterie, with a production capacity of 0.04Mt/yr.

Venezuela: Cemento Andino plans to build a second production line taking its cement production capacity to 2Mt/yr from 0.7Mt/yr. People's Minister for Industries, Ricardo Menendez, made the announcement on a visit to the cement plant in the state of Trujillo. He added that Chinese contractors will be working on the project.

Azerbaijan: Norm Cement's cement plant in Garadagh, Baku will reach its full production in 2014, General Director Hasan Yalcinkaya has announced. The plant will produce up to 1.6Mt/yr of clinker and 2Mt/yr of cement.

"We are currently importing clinker, and we will start production of clinker in January 2014. We plan to produce 50,000 - 60,000t by the end of 2013. We will begin retail sales of cement in October - November 2013," said Yalcinkaya.

According to Yalcinkaya the cement plant cost US$400m and it is one of the largest projects outside the oil industry in Azerbaijan. It is anticipated that the plant will reduce cement imports and annual outflow of capital from the country by US$150m. Subsequently Norm intends to focus on the local market in Azerbaijan.

Qatar: FLSmidth has confirmed reports in the Qatari media that it has entered into an agreement with Qatari Investors Group to supply equipment and machinery for a cement plant in Qatar. The Danish cement plant manufacturer provided no further details although it intends to inform the market when a contract is finalised and becomes binding.

According to local media Qatari Investors Group has entered into an agreement with FLSmidth and the CNBM International for a US$190m expansion of its subsidiary, Al Khaliji Cement. The cement plant's second line will double its clinker production capacity to 12,000t/day and its cement production capacity will rise to 14,000t/day.