Displaying items by tag: Plant

Philippines: Cemex Philippines has announced that it will undertake a US$60m expansion at its APO Cement Plant in Cebu to increase its production capacity by 1.5Mt/yr. The plant currently has a production capacity of 2.9Mt/yr. It wants to keep pace with the rapid growth of the Philippines market. It is also expanding its Antipolo plant, which currently has a mixture of dry and wet process kilns.

Cemex Philippines has supplied cement to numerous road paving projects in the country, which is rapidly developing. Its president Pedro Palomino said, "All industries, all sectors of an economy, rely on a country's infrastructure to support their economic activities. Factors such as reliable transportation and communication networks ensure smooth business operations, that products and services are delivered efficiently, on time and at competitive costs."

Vietnam: Xuan Thanh Investment and Development JSC, the investor behind the Thach My cement plant in the central province of Quang Nam, has said that the plant is on track to produce its first products in mid-December 2013.

The investor has completed about 95% of the project's construction and will hand it to the contractor on 15 July 2013, according to a government announcement.

The Thanh My cement plant covers 57.36 hectares in Nam Giang district. The plant has a total investment cost of US$192m and a designed capacity of 1.7Mt/yr of cement in its first phase. Construction began in July 2010 but it was delayed.

Once in operation, the plant will employ about 1000 local people.

China: Top global cement producer Lafarge said on 5 June 2013 that it will continue to invest in China, despite overcapacity issues that have plagued the cement industry for years. Bruno Lafont, chairman and chief executive officer of Lafarge, said the company will invest in China using a 'value-growth' model.

Lafont said that Lafarge is likely to invest more in research, production and creating new partnerships in China. He said that the company will prioritise its existing position in Southwest China, although it may expand to other parts of the country. Lafarge expects to earn income of US$32.6m in China by 2015, according to Chen Mei, vice president of Lafarge Shui On Cement.

Lafarge has mainly operated in less developed regions in southwest China since it entered the Chinese market in 1994. Lafont said that China's overcapacity issues have appeared in other growing markets before, adding that inefficient and unsustainable players will eventually be phased out.

Just 69.4% of China's cement industry's capacity was used in 2012, according to a survey conducted by the China Enterprise Confederation.

India: The Danish cement plant supplier FLSmidth has reported that it has received an order worth around US$35.5m from the Indian cement manufacturer Orient Cement Limited for the supply of main equipment for a greenfield cement plant to be located in the state of Karnataka in southern India. The plant will have a capacity of 6000t/day. The order will be booked by the Cement division and contribute beneficially to FLSmidth's earnings until the end of 2014.

The order covers engineering and supply of main equipment from limestone crusher to packing plant. Included in the scope of supply are key components for raw material crushing equipment, limestone, coal and additive stores, raw material grinding system using roller press technology, vertical mill for coal grinding, ILC pyro processing system with Cross-Bar Cooler, two vertical mills for cement grinding as well as packing and loading system for trucks and rail wagons.

"Orient Cement is a well-known customer to FLSmidth. In 2007, we supplied the company with a pyro-processing system with a capacity of 4000t/day for a brownfield project. This new order from Orient Cement is based on a close and successful customer relationship and is furthermore a good example of FLSmidth's leading position in the Indian cement market," said Group Executive Vice President Per Mejnert Kristensen.

DR Congo: Pakistan-based cement producer Lucky Cement has announced plans to begin construction of a US$240m plant in Democratic Republic of Congo (DRC) in June 2013. Lucky Cement has a 50-50 agreement with the Rawji Group, a banking company, to start production via a company called Nyumba Ya Akiba (NYA), according to Reuters.

"Now's the time to reconstruct a country that was destroyed by civil war," said Sajid Feroze, NYA's chief financial officer.

The proposed factory, to be located around 250km from the capital Kinshasa, is due to come online in late 2015 and will produce 1.2Mt/yr, more than double the current total production in Congo. The country currently consumes just 15kg/capita/yr. Neighbouring Angola uses 300kg/capita/yr and the global average is 400kg/capita/yr said Feroze.

Earlier in May 2013, South African cement firm PPC announced it would build a US$200m cement plant in Congo.

Egypt: ASEC Minya (formerly the Arab National Cement Company), part of ASEC Cement, has started the production of clinker at its 2Mt/yr cement plant in Minya. Cement production at the US$360m plant is expected to start by the end of June 2013.

"We are extremely proud to have been able to see this project through to completion despite the challenging operational environment," said ASEC Cement CEO Giorgio Bodo. "Security issues, fuel scarcity and a general environment of instability resulted in major setbacks and required us to come up with creative ways of ensuring that the project did not come to a halt." Construction on the plant began in December 2010 but work was interrupted by the Egyptian Revolution in January 2011.

ASEC Minya will produce Portland Grey cement using limestone in Minya governorate. The plant has created 400 direct and 800 indirect jobs in Minya.

ASEC Minya will be connected to the national grid via a 42km transmission line that connects the plant to the Samalloot power station. A slow regulatory approval process will not allow the plant to have a connection to the electrical grid until the end of 2013 but in the meantime ASEC Minya has come up with a temporary solution with rented generators to provide power to the plant.

ASEC Minya is the second greenfield cement plant to be launched by ASEC Cement in five years. The first was Takamol Cement in Sudan, a 1.6Mt/yr plant that began production in November 2010.

US: The Mexican multinational cement producer Cemex has announced that it plans to expand the production capacity at its Odessa, Texas cement plant by 0.345Mt/yr to nearly 0.9Mt/yr. The company will expand the plant in order to keep pace with rapidly growing demand in its West Texas market, which is led mainly by the oil and gas industry. By using existing assets and producing value-added products, the company expects to achieve strong returns on its investment.

"This expansion reinforces our longstanding history of serving West Texas and the oil and gas industry by providing superior products coupled with superior customer service," said Karl Watson, Jr, President of Cemex USA. "We look forward to remaining a top cement provider to the oil and gas industry as well as supporting the region's growth in infrastructure and residential construction."

The demand for specialty cement products used in well construction is growing as a result of the use of more efficient extraction technologies, such as horizontal drilling and hydraulic fracturing. Oil wells using this technology typically reach depths of thousands of meters. Specialty well cement is required for the complex application and extreme conditions to which the wells are exposed. The expansion will use state-of-the-art production technology to achieve higher fuel efficiency and improved productivity. The expansion will also include an improved higher capacity load out system, allowing for a more efficient truck loading process to accommodate the region's growing demand for cement.

Thailand: German steel and engineering group ThyssenKrupp has won a Euro150m contract to build a cement plant in Saraburi near Bangkok for TPI Polene. The plant will have a cement production capacity of 10,000t/day and is scheduled to start production in 2015.

"With domestic cement demand expected to reach 45Mt/yr by 2015, Thailand is an important market and production location in Southeast Asia," commented ThyssenKrupp.

Tanzania: Dangote Cement has started construction of a US$500m cement plant in Mtwara, Tanzania. The 3Mt/yr plant is expected to be completed by March 2015. Company president Aliko Dangote said commencement of the Tanzania plant is part of the strategy of the group's strategy to increase its cement production capacity to at least 29Mt/yr by 2015.

"Our investment in this sector, which is outside the traditional mining sector, is to take advantage of the abundance of limestone in the country and work towards making Tanzania self-sufficient in cement production. We must commend the government and people of Tanzania for recent public sector and banking reforms as well as revamped and new legislative frameworks, which have spurred private sector-driven investment," said Dangote.

Philippines: Lafarge Republic has set aside US$47m for capital expenditure in the Philippines in 2013 to increase cement production capacity to meet demand. President Renato Sunico made the announcement at the company's annual stockholders' meeting in response to a profit of US$23.6m in the first quarter of 2013, a 35% increase year-on-year from US$17.5m in 2012. He added that the industry expects total demand for cement to increase by 6 to 8% in 2013.

Lafarge Republic is increasing its capital expenditure for a new mill at its plant located in Teresa, Rizal which will have a capacity to produce 850,000t/yr from 2015 onwards. It is also automating the processes of some of its plants, including that in Norzagaray, Bulacan. Sunico added that various productivity improvement projects are also expected to deliver additional capacity to supply the rising cement consumption. He noted that the company is planning to add an additional 2.3Mt/yr in cement milling capacity by 2015 to its current capacity of 6Mt/yr.

"We are predominantly strong in Luzon because all our four plants are here. We wanted a national footprint so we are moving to Davao, Iloilo, Batangas and mostly to Cagayan," said Sunico. He added the company is relying on the growth of high-rise real estate projects, increasing remittances of overseas Filipino workers and increases in the call centre industry to boost cement demand.

In 2012 Lafarge Republic spent US$35.3m on improvements at its cement plant in Danao City, for its Iligan City pre-heater project and the construction of the feeding system for refuse-derived fuel (RDF) at its Bulacan plant.