Displaying items by tag: Production
South Korea: Seven cement producers have agreed to produce 3.77Mt of cement in the second quarter of 2022, up by 36% quarter-on-quarter from first-quarter 2022 levels, to alleviate a shortage. 380,000t of cement which would previously have been exported will now supply the domestic market instead. The Yonhap News Agency has reported that bituminous coal supply issues have hampered the domestic cement industry's ability to increase its production in line with demand growth. In the first quarter of 2022, South Korea's coal imports consisted of 54% Russian coal and 46% Australian coal, compared to 75% Russian and 25% Australian coal in 2021.
The government plans to invest US$764m between 2023 and 2030 in improving the sustainability of South Korean cement production, including moving it away from reliance on coal through increased alternative fuel use.
US: Cemex has increased production of Portland limestone cement (PLC) at its Lyons plant in Colorado. PLC is expected to become the plant’s primary product by the summer of 2022. The blended cement has been produced at the site for over 15 years. However, Cemex says it is growing production to meet the company’s carbon reduction goals and meet increased demand for lower carbon materials.
Cemex USA has also increased PLC production at its plants in Brooksville, Florida, and Demopolis, Alabama. The start of PLC production or further increases is planned for other cement plants later in 2022.
Turkish Cement production rises in 2021
25 March 2022Turkey: Members of Türkçimento produced 78.9Mt of cement in 2021, up by 9.2% year-on-year from 2020 levels. Capacity utilisation for the year averaged 71%. Cement sales also rose, by 8.2% to 60.2Mt. Exports fell by 1.9% year-on-year to 30.8Mt, with a value of US$1.26bn, 23% of total sales.
Türkçimento chair Fatih Yücelik said that the sector has ‘rapidly and heavily’ felt the effects of the Russian invasion of Ukraine on its operations. Yücelik said “We continued our activities in 2021 under difficult conditions, following 23% year-on-year growth in 2020. We predict 4% growth in our sector in line with the economic growth target in 2022.”
Update on Ukraine, February 2022
23 February 2022International tensions reached a new high this week with Russia’s formal recognition of the breakaway Donetsk and Lugansk regions in eastern Ukraine and its decision to deploy troops accordingly. However, what of the local cement industry in Ukraine going into the current crisis?
Ukrcement, the Ukrainian Cement Association, says that its members reported a record 11Mt of cement production in 2021. Clinker production totalled 8.11Mt during the same period. The cement figure is close to Ukrcement’s forecast in the autumn of 2021 of 11.5Mt, a rise of 17% year-on-year from 9Mt in 2020. At that time association head Pavlo Kachur added that the local cement industry operated at 66% capacity utilisation in the first nine months of 2021.
The big industry story locally was the start of tariffs on cement imports from Turkey that was announced in September 2021. After much complaining by local producers and an investigation the year before in 2020 the Interdepartmental Commission on International Trade (ICIT) introduced anti-dumping duties of 33 - 51% on cement imports from Turkey for five years. Other than this the usual energy preoccupations have been present in Ukraine. In an interview with Interfax in November 2021, Pavlo Kachur expressed alarm that the price of coal had tripled from the start of 2021 to August 2021. At the same time he explained that the biggest driver of cement consumption was infrastructure projects.
CRH, the largest producer locally, rebranded its subsidiary as Cemark in November 2021 with the intention to start shipping cement bags with the new marking from January 2022. It operates three integrated plants at Mykolaiv, Podilsky and Odessa. It reported that its local operating profit grew year-on-year in 2020, despite a “challenging pricing environment” as cost savings initiatives and lower fuel and logistics costs resulted in improved performance. In September 2021 CRH said that sales were up due to growing cement sales volumes resulting from market demand. Although once again it complained about competitive pricing forcing it to lower its prices. Despite this though lower maintenance costs and cost controls had boosted its operating profit.
Buzzi Unicem runs two integrated cement plants in Ukraine, Volyn and Yugcement, as well as terminals at Kiev and Odessa through its Dyckerhoff Ukraine subsidiary. In 2021 it noted recovery in the construction sector, helped by government stimulus and the introduction of tariffs on imports from Turkey. It said that prices fell in the first half of the year before recovering in the second half. Ready-mixed concrete output showed more growth. Dyckerhoff Ukraine’s net sales rose by 9.4% year-on-year to Euro127m in 2021 even despite negative currency exchange effects.
As for the other producers, NEQSOL Holding Ukraine filed an application to the Antimonopoly Committee of Ukraine (AMCU) in October 2021 to acquire a stake in Ivano-Frankivskcement. Azerbaijan-based NEQSOL Holding also operates the Norm Cement plant near Baku in Azerbaijan. HeidelbergCement used to operate in Ukraine, including the Amvrosiyivka Plant in the contested part of Donetsk region, but it sold up in 2019 to local investors. Its two former integrated plants now operate under the Kryvyi Rig Cement brand. Finally, Russia-based Eurocement runs two plants in Ukraine, at Balakleya in Kharkiv region and Kramatorsk in Donetsk region, under its Balcem subsidiary, which formed in 2019. However the status of the second plant is currently uncertain. Balcem said that the Balakleya plant resumed full cycle production in March 2021 when it restarted kiln two. Kiln one was restarted in June 2021 after a down period since 2008. The plant currently has a production capacity of around 1Mt/yr.
Ukrcement’s Pavlo Kachur said that the cement market in Ukraine was experiencing a positive period in November 2021. Whether this continues is very much in the balance given events in the east of the country. The wider implications for cement producers in the rest of Europe and Russia are the fallout from the economic warfare between both sides. A number of countries have started to react to Russia’s actions with the US, European Union, UK, Japan and Australia announcing economic sanctions and Germany halting approval of the Nord Stream 2 gas pipeline. However, Russia supplies a significant share of Europe’s gas supply. All of this could disrupt energy supplies and force input costs up. This has already been reflected in higher oil prices.
Meanwhile, one aspect of the current situation to watch is how multinational cement producers with a presence in Russia will cope. Moving money in or out of the country is likely to become harder. HeidelbergCement told Reuters this week that it did not expect any major impact on its Russian operations, even if the conflict escalated. Its three cement plants supply local markets and do not export outside of Russia, it added. Other companies straddling the potential sanctions divide include Holcim, Buzzi Unicem and Eurocement.
The crisis continues.
Lehigh Cement’s Mason City cement plant completes Portland limestone cement transition
09 February 2022US: Lehigh Cement’s Mason City cement plant in Iowa has transitioned to Portland limestone cement (PLC) production. The plant will produce the company’s EcoCem brand PLC. It previously launched the cement in Canada in February 2021.
Colombian cement production grows by 16% to 13.8Mt in 2021
09 February 2022Colombia: Cement production grew by 16% year-on-year to 13.8Mt in 2021 from 11.8Mt in 2020. Data from DANE, the Colombian statistics authority reports that despatches rose by a similar rate to 13.0Mt from 11.2Mt.
11-month US cement shipments rise in 2021
07 February 2022US: Total shipments of cement in the US in the first 11 months of 2021 were 99.2Mt, up by 4.1% year-on-year from 95.3Mt in the corresponding period of 2020. The country imported 15.2Mt of cement, up by 17% from 13Mt.
Domestic clinker production for the year totalled 72.2Mt, up by 0.4% from 71.9Mt.
Vicem But Son Cement contributes strongly in 2021
28 January 2022Vietnam: Vicem But Son Cement has reported that it sold more than 3.8Mt of cement and clinker in 2021, fulfilling 94.1% of its whole year’s target, according to local media. During the year, the firm produced more than 2.8Mt of clinker, fulfilling 96.6% of its plan and over 3.2Mt of cement, fulfilling 91.1% of its target. In financial terms, the company contributed US$6.64m to the state budget last year, surpassing the whole year’s target by 6.7%.
In 2022 Vicem But Son Cement aims to sell 4.0Mt of products, comprising 3.4Mt of cement and 0.6Mt of clinker, as part of its mission to become ‘a leading’ cement producer in Vietnam and in the Southeast Asian region.
SiberskyBeton’s sales rise 14% in 2021
28 January 2022Russia: Siberian Cement’s concrete arm SiberskyBeton produced 243,420m3 of concrete and mortar in 2021, a 14% increase compared to 2020. The growth is a result of increased demand for building materials in 2021. According to Artem Safyanov, managing director of SibirskyBeton, the company pays close attention to quality of its mixes, which helps the company to hold leadership positions in the market of Siberian Federal District.
Azeri cement production grows by 6.3% to 3.4Mt in 2021
27 January 2022Azerbaijan: Cement production grew by 6.3% year-on-year to 3.4Mt in 2021. 113,000t of cement in inventory was reported on 1 January 2022, according to the State Statistical Committee and the Trend News Agency. Production of construction gypsum and limestone rose by 48% and 4.4% to 35,800t and 35,800t respectively.