Displaying items by tag: RHI Magnesita

Austria/Germany: RHI Magnesita and Horn & Co. Group have announced the consolidation of their recycling activities in Europe under Horn & Co. RHIM Minerals Recovery. The new subsidiary aims to increase the production, use and offering of secondary raw materials for the European refractory industry. The partners say that this will place the new entity at the forefront of the circular economy for customers in cement and other process industries. At the onset, Horn & Co. RHIM Minerals Recovery will process more than 150,000t/yr of secondary raw materials.

RHI Magnesita says that it can save 1.8t of CO2 for every tonne of recycled material used in its refractory production. It now expects to achieve its goal of 10% recycled materials ahead of its previously stipulated target date of 2025. It said that this marks an important step towards achieving a 15% reduction in CO₂ emissions by 2025.

CEO Stefan Borgas said “By increasing our focus in this key area, we will make a significant contribution to global climate protection. We will conserve natural resources while at the same time expanding our business.” He added “With the combination of the recycling activities, RHI Magnesita and Horn & Co. Group become the driving force of circular economy in the refractory industry. Going forward, refractory users will benefit from increasing circular economy solutions included in our full line service contracts and customers of Horn & Co. RHIM Minerals Recovery will be able to source sustainable and high-quality raw materials.”

Austria: RHI Magnesita says that customer demand and sales volumes to above pre-pandemic levels have driven revenue growth in 2021. It added that, at the same time, unprecedented supply chain disruptions resulted in higher freight, energy and purchased raw materials costs. Its adjusted revenue grew by 12.9% year-on-year to Euro2.55bn in 2021 from Euro2.26bn in 2020. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 7.7% to Euro280m from Euro260m.

Stefan Borgas, chief executive officer of RHI Magnesita, said, “This has been a strong year of progress for RHI Magnesita in challenging conditions. Customer demand recovered much faster than was anticipated, creating an unprecedented strain on global supply chains and significant increases in costs and logistics lead times. Despite logistics difficulties and market volatility we have progressed the strategic investments which will deliver long term growth and margin improvement. We enter 2022 with restored margins and ready to build further on our sustainability and technology leadership position in the global refractory industry.”

The group said that merger and acquisition progress has been accelerated in the reporting year with an agreement to buy Turkey-based Sormas Refrakter and the establishment of a new joint venture in Chongqing, China to widen the product range for cement customers in the region.

Finally, RHI Magnesita reported that it has 63 staff based in Russia and Ukraine but no refractory production sites. Approximately 3.4% of group revenues were from the Commonwealth of Independent States region in 2021. It said that this business would be impacted by economic sanctions but that the main financial effects for the group as a whole were expected from higher energy costs.

Austria: RHI Magnesita is celebrating the tenth anniversary of first opening its Training Centre Cement in Leoben, Styria. The centre supports the regional cement industry with RHI Magnesita’s knowledge and experience of refractory bricks and mixes installation. It has held more than 50 instructive courses.

Centre leader Peter Steinkellner said “We are very pleased that more than 550 professionals from various countries have attended our trainings in the past 10 years.”

India: RHI Magnesita has opened its new Indian regional research and development centre. The centre is its fifth of its kind globally, and joins existing facilities in Austria, Brazil, China and the US.

The company is in the process of implementing a refractory production capacity expansion plan worth a total of US$53.8m. The plan consists of upgrades to its Bhiwadi plant in Rajasthan, Cuttack plant in Odisha and Vizag plant in Andhra Pradesh. It has already completed US$6.72-worth of the work with a 30% expansion at the Vizag plant. The company says that the remaining upgrades consist of both the establishment of new lines and the automation of existing ones.

RHI Magnesita India managing director and chief executive officer Parmod Sagar said “The centre will help us to better understand local market needs and to react faster to customer requirements. This is a world-class facility that will work closely with our global research and development network for local raw materials development, will provide solutions support for customer’s performance improvement projects and will support local manufacturing in the three India plants.”

Turkey: Sormas Refrakter has agreed to sell 85% of its shares to RHI Magnesita for Euro38.8m. The Turkey-based refractory manufacturer has a production capacity of 60,000t/yr. The companies expect to conclude the deal in the first half of 2022

RHI Magnesita said "With an enlarged product portfolio, further potential exists from this opportunity to deliver full-line service solutions to customers in Turkey.”

Austria/Australia: Refractory producer RHI Magnesita and Calix say they have started a memorandum of understanding to develop a flash calciner for use in the production of refractory materials, to enable CO₂ separation for either utilisation or storage. The companies have agreed to run studies up to and including basic front-end engineering and design for a commercial-scale demonstration facility at an RHI Magnesita site.

RHI Magnesita and Calix started discussing a collaboration in early 2019. The application of Calix's technology to refractory products has been the subject of pilot scale test work during 2020, with larger scale test work currently underway.

Luis Bittencourt, chief technology officer of RHI Magnesita said, "We are pleased to be working with Calix on this project, which is a key part of the research and development programme on CO₂ emissions reduction that we are carrying out over the next five years. Together with our partners at Calix, we are seeking to develop new technologies for the capture, storage and utilisation of CO₂ that would otherwise be emitted during the refractory production process." Phil Hodgson, the managing director of Calix added that the company was also looking at strategic opportunities in its magnesium oxide businesses.

Austria: RHI Magnesita recorded consolidated net sales Euro2.26bn in 2020, down by 23% year-on-year from Euro2.92bn in 2019. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) were Euro140m, down by 53% from Euro300m. Pre-tax profit for the year was Euro42.0m, down by 30% from Euro200m.

The group attributed the declines to lower refractory volumes as a result of the effects of the coronavirus pandemic on market demand. It said that customers began re-stocking supply chains at the end of 2020 and into the first quarter of 2021, driving increased refractory demand. Its cement and lime business declined by 21% in 2020. The supplier said that the business recorded a ‘strong performance’ in the first quarter, characteristic of seasonal demand, followed by weak second and third quarters when demand was negatively impacted by the Covid-19 outbreak.

Chief executive officer Stefan Borgas said, “2020 has been the most challenging year that our industry has experienced. Throughout the pandemic, RHI Magnesita has protected the health and safety of our employees, ensured business continuity for our customers and taken initiatives to support liquidity and underpin future profitability. Through one of the severest downturns on record, we demonstrated the resilience of our business model and the outstanding commitment of our people while our strong financial position has enabled us to accelerate investment in our strategic priorities.”

Austria: RHI Magnesita has launched Ankral Low Carbon, a 14% reduced carbon dioxide (CO₂) refractory brick. Instead of raw magnesite, Ankral Low Carbon bricks contain used refractory bricks as a dead burned magnesia (DBM) source.

The company says, “Adaption of production cycles is one of four ways in which RHI Magnesita is contributing to environmental sustainability, alongside shortening transportation routes, increasing of energy efficiency and reducing the carbon footprint of raw material.”

Brazil: RHI Magnesita plans to spend Euro30m towards building a rotary kiln in its mining site at Brumado, Bahia. The upgrade is expected to increase the production at the unit by more than 30% as the kiln is designed to process up to 140,000t/yr. The announcement follows a planned investment of nearly Euro40m towards the construction of a new headquarters for its South American operations in Contagem, Minas Gerais that was revealed in 2019.

“This investment in the construction of a rotary kiln with innovative technology will enable us to develop a new portfolio of raw materials, in addition to those already available on the market. The new raw materials include noble sinters at very competitive costs on the international market. This will bring operational flexibility, the ability to offer differentiated value-added products to our customers in the Brazilian market, and will put us in an even more competitive position in the global environment,” said Francisco Carrara, president of RHI Magnesita in Brazil and South America. He added that the group was seeing a ‘considerable’ recovery in the steel and cement segments in Brazil.

Austria: RHI Magnesita’s revenue from its cement and lime market fell by 12.1% year-on-year to Euro160m in the first half of 2020 from Euro182m in the same period of 2019. It said that the segment performed well in the first quarter of 2020 as producers maintained and repaired plants. Second quarter performance was negatively affected by coronavirus, “with a sharp contraction in demand in key end-markets, leading to reduced production and some temporary closures of cement plants in certain regions.” The group forecasts that its cement and lime segment will continue to follow the trend of the second quarter of 2020 although government stimulus projects, especially for infrastructure projects, may improve the situation.