Displaying items by tag: Tamil Nadu

India: The government of the Puducherry union territory has proposed a subsidised cement scheme for low and middle-income residents. The scheme will be named after former Congress President Sonia Gandhi, according to the Press Trust of India. The project intends to emulate the Amma Cement scheme currently running in Tamil Nadu. Cement for the scheme will be procured outside of the region due to a lack of production plants.

India: Sagar Cements, India Cements and Bharathi Cements have continued to defend public concerns over cement pricing due to economic trends beyond their control. In a press conference the producers blamed rising input costs, distribution costs, taxes and high margins by dealers, according to the Times of India newspaper. They added that the key demand drivers for the industry are residential house building and government projects.

S Srikanth Reddy, Executive Director of Sagar Cements forecast that cement demand will rise by 10 – 18% in Telangana and Andhra Pradesh over the next two to three years due to large government-run infrastructure projects. Tamil Nadu and Kerala are expected to rise by no more than 5% and Karnataka is expected to rise by 2 – 5%.

However, despite increases in the short term, the cement producers forecast problems for the industry in the south of the country, and in Andhra Pradesh and Telangana in particular, due to production overcapacity as producers increased their installed capacity in anticipation of high demand. At present they say that producers are forced to run plants at 60% production utilisation rates with high volatility in price rates in a highly fragmented market with over 50 brands.

India: My Home Industries plans to open a new cement grinding plant at Tuticorin, Tamil Nadu in January 2017. The new plant is expected to expand the company’s market share in southern India, according to the New Indian Express newspaper. The cement producer has a production capacity of 8.4Mt/yr and the new unit will increase the total to 10Mt/yr.

“We are leaders in Andhra and Telangana. In Tamil Nadu we have about 7% market share and in Karnataka, it is about 5 – 6%. This plant would help strengthen our operations in Karnataka, Tamil Nadu and Kerala,” said Samba Siva Rao, the executive director of My Home Industries. He added that at present cement is transported to Tamil Nadu and Karnataka from a plant in Kurnool.

India: Commotion broke out at a public hearing seeking views on a proposed second quarry at a plant near Sendurai in Tamil Nadu for Ramco Cement. The police removed 13 attendees who threw chairs and caused disruption at the meeting, according to the Hindu newspaper. The hearing was organised by the Tamil Nadu Pollution Control Board.

India: Dalmia Cement Bharat has launched its Dalmia DSP Cement brand of cement. Senior Executive Director and group head B K Singh told the Press Trust of India that this new product will make concrete buildings more durable and it will be packaged to prevent water damage, allowing for longer storage times. The product will be released first in Tamil Nadu before a phased introduction in other states in the south of the country.

India: Ramco Cements has received environmental clearance to upgrade the captive power plant at its Alathiyur cement plant in Tamil Nadu. The expansion will cost US$3.18m. The cement producer intends to add 6MW turbines based on air-cooled condensers, taking the total power generation to 42MW, according to Accord Fintech. The company will use imported coal from Indonesia for the power plant. The coal supply agreement was made in July 2014 with Devendral Coal International.

India: FLSmidth has signed a contract with Larsen & Toubro Limited for engineering, procurement and supply of equipment for a complete cement production line with a capacity of 3000t/day. The plant will be located in Ariyalur, approximately 300km south of Chennai in the Indian state of Tamil Nadu. The end client of the project is Tamil Nadu Cement Corporation Limited (TANCEM), a wholly owned undertaking of the Government of Tamil Nadu, with whom Larsen & Toubro Limited has an EPC contract. The order will be delivered over the next 16 months.

The order includes a complete range of equipment from crushing to the packing plant: ATOX® 35.0 vertical mill for raw grinding, ATOX® 20.0 vertical mill for coal grinding, Pyro Processing System with low-NOx ILC calciner, FLSmidth Cross-BarTM CB10 x 40 cooler and a UMS 5.0 x 15.0 ball mill for cement grinding. FLSmidth’s supply also includes equipment from product companies of FLSmidth, such as planetary gear units for vertical mills from FLSmidth MAAG Gear, bag filters and an electrostatic precipitator from
FLSmidth Airtech, packing plant from FLSmidth Ventomatic, a control system and plant automation from FLSmidth Automation and weighing and metering systems from FLSmidth Pfister.

India: The Tamil Nadu state government has sold 27,057t of Amma cement in the first nine months of 2015.

After cement prices started soaring on the open market, the state government decided to offer a bag of cement at a reduced price of US$2.93. Around 20,000t/month of cement is procured in bulk from major manufacturers for this purpose. Deserving beneficiaries can buy 250 bags of Amma cement for a 500ft2 house, 500 bags for 501 – 1000ft2 structure and 750 bags for structures of 1001 – 1500ft2. Some 10 - 100 cements bags can be obtained to carry out repair works. Beneficiaries for government schemes like 'Green House' and 'Indira Memorial Housing' are also provided with Amma Cement.

Tamil Nadu's subsidised cement scheme attracted negative attention this week when a prominent Indian politician called for it to be investigated. PMK party founder S Ramadoss alleged in a statement covered by Indian press that cement from the scheme is either being not being procured at the levels the state government are declaring or it is being sold on the black market.

Without investigating Ramadoss' comments too deeply in this article the Amma scheme does deserve looking at along with the pressures that have created it in the Indian cement market. The scheme takes its name from the nickname, Amma or mother, of the current Chief Minister of Tamil Nadu J Jayalalithaa. It follows previous populist subsidy schemes such as Amma Vegetables, Amma Water and Amma Theatres. As such it is exactly the kind of initiative you might expect a rival politician might criticise.

The scheme was created in mid-2014 to cope with fluctuating cement prices in the state. At that time Tamil Nadu consumed 1.7 – 1.8Mt/month of cement and around 400,000 – 450,000t was supplied by Andhra Pradesh. Subsequently prices rose in the neighbouring state, the purchases from Andhra Pradesh fell to 150,000 – 300,000t/month and the price went up in Tamil Nadu. The Amma Cement Scheme was created in response. It was intended to purchase 200,000t/month from private manufacturers. This would then be sold in eligibility bands with limits on the number of cement bags that could be bought dependent on size and type of project.

When the scheme launched in January 2015 the Times of India saw it as a politically canny move that would benefit middle-income rural citizens who could afford to build their own homes. Urban residents are less likely to build their own homes and so they wouldn't use the scheme as much. For example, at the start of the scheme sales in one rural district massively overtook sales in the city of Chennai.

Looking nationally, in July 2015 the Cement Manufacturers' Association (CMA) cried out that 100Mt/yr of India's production capacity was not being used due to supply and demand mismatching. It placed the value of this 'dead investment' at US$8.66bn. At present, the CMA places installed capacity at 380Mt/yr and utilisation at 275Mt/yr (70%). Previously utilisation was 94% in 2007 – 2008. Locally, Global Cement Magazine placed cement production capacity in Tamil Nadu at 33.9Mt/yr at the start of 2015. Demand was recorded at 20Mt in 2014, giving the state a capacity utilisation of 60%.

Cement demand was reported down in the southern states of India in 2014. Producers subsequently cut production to hold prices and stem their losses. With the CMA hoping for national infrastructure and housing projects to whip up demand generally, it seems possible that producers have little incentive to provide cement for the Amma scheme. One economist the Times of India quoted wondered whether the private producers would continue to sell cement to the state government at the necessary volumes. Sure enough, one of Ramadoss' criticisms of the scheme is that it may not be procuring the targeted volumes. If this is the case then the state government will have to pay more for their cement to hit the volumes they want.

India: PMK founder S Ramadoss has rebuked the Tamil Nadu government over its recent statement that Tamil Nadu Cements Corporation has sold 10m bags of Amma cement, benefiting 133,000 families, according to the Times of India.

Amma cement has been sold through 470 warehouses or godowns in Tamil Nadu from 10 January 2015. "Jayalalithaa Jayaram (chief minister of Tamil Nadu) announced that 200,000/month of cement is being procured from private cement manufacturers and sold through government godowns for US$2.99/bag. As per this announcement, the government should have procured 1.25Mt or 25m bags of cement. Since the prices of Amma cement are low, they should have sold like hot cakes," said Ramadoss. He added that the government statement means that only 40% of the procured cement has been sold so far.

Ramadoss alleged that those who approach the government cement godowns to purchase Amma cement are often driven away. "Tokens are issued for those who want to purchase Amma cement and about 100,000 people who got tokens are awaiting supply. If the Tamil Nadu government actually procured 200,000t/month then all those who applied for cement should have been served," said Ramadoss. He said that the only reason for this not to have happened was either that the amount of cement claimed by the government was not procured, or the procured cement was sold to the black market.

Ramadoss has demanded that the government of Tamil Nadu publish a white paper on the total amount of cement procured, the amount of cement sold and measures taken to ensure seamless supply of cement.