Displaying items by tag: US

Cementos Fortaleza started building its new grinding plant in Merida this week. The 0.25Mt/yr unit is expected to open in July 2019. It marks the first new plant in the country in a while and it will be only the second in the south-eastern state of Yucatan, joining Cemex’s integrated plant. It follows a number of upgrades at existing plants over the last two years, such as various mill orders by Cruz Azul from European suppliers (as part of an upgrade at two of its plants) and Elementia’s upgrade to its Tula plant.

Note that Cementos Fortaleza is a subsidiary of Elementia, the building materials company partly-owned by ‘Mexico’s richest man’ Carlos Slim. The group has steadily been expanding with its purchase of the remaining share in Cementos Fortaleza in 2015, acquiring a controlling stake in Giant Cement in the US in 2016 and a project to build a grinding plant in Costa Rica in early 2018.

The other big news story this week with implications for the cement sector was the arrangement of the US-Mexico-Canada Agreement (USMCA), the successor to the North American Free Trade Agreement (NAFTA). Although the exact details of the deal are still emerging, the consensus is that the cement industry in Mexico is unlikely to be affected much. The two points that might have implications for the cement industry are changes to rules of origin regulations and tariffs on imports made by low-wage workers. Both clauses are targeted at the automotive sector to protect US industry so it is unlikely that cement will be affected. In addition it is worth remembering that Mexico was the fifth largest exporter of cement and clinker to the US in 2017 after Canada, Greece, China and Turkey. And, all the major Mexican cement producers operate plants in the US, further protecting them from any potential negative consequences of the USMCA.

Graph 1: Mexican cement production, 2009 – 2017. Source: Camara Nacional del Cemento (CANCEM).

Back in Mexico, the graph above shows that production has been growing in fits and starts over the last decade. The last growth trend started in 2013 but it stalled in 2017. However, the Camara Nacional del Cemento (CANCEM) was forecasting growth of 2.5% year-on-year for 2018 in April 2018. The last time this column covered Mexico, back in early 2017, we produced a breakdown of the industry by company and production capacity. This is worth looking at for an overview of the production base.

Cemex, the largest local producer, reported Ordinary Portland Cement sales volume growth of 3% year-on-year in the second quarter of 2018 but flat growth for the first half of the year. This growth was supported by good activity in the formal residential sector with support from the industrial and commercial sector. LafargeHolcim released less detailed figures for the first half of 2018 but it attributed its strong performance in Latin America to Mexico. Overall cement sales for the region grew by 12.1% to 12.6Mt, in part due to large infrastructure projects in Mexico, such as the new Mexico City International airport. The third biggest producer, Grupo Cementos de Chihuahua, said that its cement sales volumes rose by 2.5% in the first half of the year, supported by rising prices.

As reported in early 2017, the Mexican cement industry is moving ahead with confidence. A modest amount of production capacity is being built, the steady market growth since 2013 looks set to continue after a minor blip in 2017 and the main producers are all reporting good performance so far in 2018. Finally, the USMCA looks unlikely to trouble Mexican producers much and their diversified holdings will certainly help them if it does. For the moment - bravo!

US: GCCM Holdings has ordered a ship unloader from Siwertell for a terminal in Corpus Christi, Texas. The Siwertell ST 640-M unit will have a continuous rated cement-handling capacity of 1500t/hr and will be able to unload ships of up to 60,000dwt. The unloader is currently being built and will be delivered fully assembled by heavy-lift ship to the port. Siwertell will supervise its commissioning and the unit is expected to start operation in the third quarter of 2019.

US: Bulk Handling Systems (NHS) has appointed Matthias Erdmannsdoerfer as managing director of Max-AI. Prior to this new role, Erdmannsdoerfer worked for more than six years as the president of National Recovery Technologies (NRT), a developer of optical sorting technology and subsidiary of BHS. In his new role Erdmannsdoerfer will be responsible for the Max-AI product line including sales, business development and product and application development.

Launched by BHS in 2017, Max-AI technology powers robotic sorters, optical sorters and reporting systems, and will continue to be integrated into new and existing equipment throughout material recovery facilities (MRFs). Since its inception, more than 50 Max-AI AQC (Autonomous Quality Control) robotic sorters have been sold in quality control (QC) applications of both fibre and containers.

US: Cemex has celebrated the 50th anniversary of its Balcones Quarry in New Braunfels, Texas with an event attended by Cemex USA Regional President - Texas and New Mexico Region Joel Galassini, and which included a planned quarry blast.

Balcones Quarry began operations in 1968. Cemex purchased the quarry along with the neighbouring cement plant in 1994. The quarry currently processes more than 10Mt/yr of crushed limestone annually and supports infrastructure, residential and commercial projects across Texas. The United States Geological Survey (USGS) recently ranked the quarry as the top crushed stone producer in the country in terms of volume.

In 2016 the site opened a water recycling plant at the quarry to cut reliance on local water sources. Recently, Cemex opened its Wildlife Habitat Centre adjacent to the quarry to promote conservation and sustainability. The centre includes about 17 acres of restored prairie, pollinator gardens and meadows planted with native plants. An education centre and wheelchair-accessible produce garden are also on the site.

US/China: The Office of the US Trade Representative has started implementing a 10% tariff on mineral and other products from China, including cement, following a consultation period. Mineral products affected by the proposed tariffs of interest to the cement industry include limestone flux, quicklime, slaked lime, gypsum, anhydrite, clinkers of Portland, aluminous, slag, supersulphate and similar hydraulic cements, white Portland cement, Portland cement, aluminous cement, slag cement, refractory cements, additives for cement, cement based building materials and more.

The latest tariff list follows an earlier decision by the US government to tax imports from China worth US$34bn that came into force in early July 2018.

India: Mahendra Singhi, the group chief executive officer (CEO) of Dalmia Cement, says that the company aims to be carbon negative by 2040. Singhi made the announcement at the Global Climate Action Summit in San Francisco, US, according to the Indo-Asian News Service. The cement producer is planning to increase its low-carbon product portfolio and use more ‘green’ fuels and raw materials in all of its 14 plants in India.

Dalmia Cement is the first Indian cement company to join RE 100 and it is committed to a target of 100% renewable electricity use. Singhi said that the major challenge is to convert the climate risks into business opportunities while sustaining business growth for the benefit of present as well as future stakeholders. Singhi was previously the Indian co-chair of the Cement Sustainability Initiative (CSI).

Singhi said that Dalmia Group has been able to reduce carbon dioxide emissions to 526kg/t of cement on a group average and to 342kg/t in its eastern operations. According to the CDP (formerly Carbon Disclosure Project) cement sector report in April 2018, Dalmia Bharat achieved the first rank in CDP's low carbon transition league.

US: LafargeHolcim has acquired Metro Mix, LLC, a leading provider of ready-mix concrete in the Denver metropolitan area in Colorado. With Metro Mix, LafargeHolcim reports that it has further strengthened its position in the United States, where it is already present with operations in cement, ready-mix concrete, aggregates and asphalt.

Jan Jenisch, CEO of LafargeHolcim, said, “This is our fourth acquisition this year, in line with our Strategy 2022 - 'Building for Growth'. Metro Mix's operations are highly complementary to our existing footprint and will allow us to gain a larger share in a growing market with immediate commercial and operational synergies. I very much welcome all employees of Metro Mix to our company.”
Metro Mix operates two ready-mix concrete plants and reported net sales of around US$30m in 2017.

US: Staff members from Ash Grove Cement, Argos USA and Lehigh Hanson have won awards at the Portland Cement Association’s (PCA) 2018 John P Gleason, Jr Leadership Awards. The awards recognise PCA members who have exhibited leadership in advancing industry programs and initiatives. The scheme is named after John ’Jay’ Gleason who served as PCA president from 1986 until his retirement in 2007.

Steve Minshall, Corporate Director, Safety and Health at Ash Grove Cement won the Business Continuity award. He has served on the PCA Occupational Health and Safety (OHS) Committee for two decades, where the PCA say he has proven to be a strong safety leader in implementing many programs and initiatives to reduce workplace injuries. He has led efforts to better partnership with regulatory agencies in pursuit of the common goal of safety. Finalists in this category were Brett Lindsay, Environmental & Energy Manager at Salt River Materials Group, and Steve Wilcox, Cement Technical Director at Argos USA.

Lori Tiefenthaler, Senior Director of Marketing at Lehigh Hanson won the Market Development award. As chair of the American Concrete Pavement Association (ACPA) in 2017, Tiefenthaler led efforts to better align the missions of allied cement and concrete associations, including an effort to launch PavementDesigner.org, which is a joint project between PCA, ACPA and National Ready Mixed Concrete Association. She has served on the executive board for the National Concrete Consortium, through which she has helped improve connections and outcomes for the cement and concrete industries with federal and state departments of transportation and academia. Finalists in this category were Bill Asselstine, Vice President Sustainability at St. Marys Cement/VCNA, and David Gray, Market Manager at GCC of America.

Gina Lotito, Vice President, Energy & Environmental, GCC of America won the Young Leaders award. She is an active member of the PCA Environment & Energy Committee, where she has been chair and vice chair of the Sustainable Manufacturing Subcommittee, and served on the Sustainable Development Committee. She has proven a leader in promoting the use of clean alternative fuels for cement production, and in federal advocacy efforts to lower regulatory barriers for using such fuels under the Non-Hazardous Secondary Materials Rule. Finalists in this category were Ed Griffith, Vice President Sales & Marketing, US at St. Marys Cement/VCNA and Adam Posly, Production Manager at LafargeHolcim US.

US: Illinois Cement has installed a Roll Gen System supplied by Martin Engineering at its La Salle plant in Illinois. The power station supplies energy to a remote conveyor location at the site. The patent-pending design uses the kinetic energy of the moving belt to generate enough electricity to drive an automated dust suppression system, a pneumatic belt cleaner tensioner and a series of air cannons, helping operators at the Illinois Cement Plant reduce dust and spillage, increase cargo flow efficiency and minimise labour costs for cleaning and maintenance.

The Martin Roll Gen System is designed to create a self-contained mini power station that allows operators to run electrical monitoring systems, safety devices and a variety of other components. Martin Engineering says that the device is considered a ‘significant’ step toward eliminating power production obstacles, as conveyors move into the next generation of ‘smart systems.’

“Running auxiliary power can be both complicated and costly, requiring expensive labour and oversized cables to accommodate the inevitable voltage drop over long runs, as well as transformers, conduit, junction boxes and other components,” said Andrew Timmerman, Product Development Engineer at Martin Engineering. “The entire project has been a success, particularly in how many man-hours we save in maintenance and upkeep. The tensioning system does a great job, and the Roll Gen puts out enough power that we’re considering adding an automated secondary cleaner and a vibrating dribble chute to capture even more carryback.”

Martin Engineering builds products for bulk materials handling. The company has it headquarters in Neponset, Illinois. It has offices in Brazil, China, France, Germany, Indonesia, Mexico, Peru, Russia, South Africa, Turkey, India and the UK.

US: Mississippi Lime Company has appointed Kenny Adams as the Plant Superintendent of the Vicksburg lime plant in Mississippi. He holds over 20 years of experience in plant production. He joined the company’s Verona plant in 2010 as a Lead Kiln Operator. In 2014, he was promoted to Supervisor. In his new role, he will oversee Vicksburg’s production and support operations.