Displaying items by tag: grinding plant

India: Dalmia Bharat says its has executed definitive agreements with Jaiprakash Associates to buy cement, clinker and power plants. The latest part of the acquisition process has cleared Dalmia Bharat to buy the JP Super Cement plant in Uttar Pradesh for US$183m, subject to various clearances and approvals. In addition, Dalmia Bharat has also agreed to buy a 74% share of Bhilai Jaypee Cement for an enterprise value of US$81m and is in the process of signing a seven-year lease agreement with Jaiprakash Power Ventures for its 2Mt/yr Nigrie Cement grinding plant in Madhya Pradesh. Dalmia Bharat will have the option to purchase the Nigrie unit anytime within the lease period for an enterprise value of around US$30m.

Dalmia Bharat agreed to buy selected assets from Jaiprakash Associates for US$684m in December 2022. Cement and grinding plants under the deal are situated in Chhattisgarh, Madhya Pradesh and Uttar Pradesh. The Competition Commission of India (CCI) approved the deal in February 2023.

Australia: Adbri says that the cost of an upgrade at its Kwinana grinding plant is now estimated to be US$255 – 277m following an engineering design, schedule and budget review. The original estimate for the project in December 2020 was US$130m. The cement producer has blamed the increase in cost on mounting construction costs, a labour shortage and supply chain issues. Commissioning for the upgrade remains scheduled for the second quarter of 2024 with full operation forecast for the third quarter.

Adbri’s chief executive officer Mark Irwin said, “While we are disappointed the project cost is materially higher than initially forecasted, we remain confident the Kwinana Upgrade will support solid returns over the long term. The project continues to have a positive net present value. We have used this review period to also strengthen our project delivery team, adding experience and capability.” He added “The consolidation of Adbri’s two existing cement production sites in Western Australia into a single, world class facility at Kwinana positions Adbri to take advantage of continued growth in the local market. We also expect to deliver greater operational savings than originally forecasted.”

India: UltraTech Cement has commissioned an upgrade to its grinding plant at Patliputra in Bihar. The 2.2Mt/yr upgrade brings the total capacity of the unit to 4.7Mt/yr. The cement producer will use the additional capacity to serve market demand in the east region of the country. It has a total national cement production capacity of 129Mt/yr.

Russia: Cemros has started a US$3m upgrade project on cement mill five at its integrated Katavsky plant near Chelyabinsk. The work will see the introduction of a new closed-loop system with a separator. Following its installation, the mill will have a cement output of 114,000t/yr. The upgrade should also deliver an energy saving of up to 30%. Just under half the funding for the project was supplied in the form of a loan from the government. The upgraded mill is expected to be operational in September 2023.

Burkina Faso: Ciments de l'Afrique (CIMAF) has ordered a Polysius booster mill from Germany-based ThyssenKrupp Industrial Solutions (TKIS) for its grinding plant at Ouagadougou. This is the first industrial reference of the product that promises to allow a greater substitution of clinker with local filler by boosting the fineness and reactivity of the clinker. It will also maintain both cement quality to local standards and production capacity of the exiting ball mill at the unit.

Mohamed Naciri, the Regional General Manager for CIMAF, commented “Burkina Faso is a landlocked country where clinker has to travel at least 1200km to reach Ouagadougou, every technology aiming to decrease the cement clinker factor is welcome, this project is also an important milestone in our decarbonation road map, TKIS is a key partner for CIMAF to decrease our group CO₂ footprint.”

CIMAF owns and operates 13 grinding plants in Africa. It runs plants in Burkina Faso, Cameroon, Chad, Ivory Coast, Gabon, Ghana, Guinea Bissau, Guinea, Mali, and Mauritania. CIMAF's parent company, Omnium des Industries et de la Promotion (OIP), is a cement supplier across north, west, and central Africa, producing about 12Mt/yr. It is the third largest cement producer in Morocco with two integrated plants.

Barbados: Arawak Cement has ceased clinker production at its St Lucy cement plant. The facility will continue to operate as a grinding plant. Loop News has reported that the company now seeks to lay off 70% of the plant's staff. Negotiations between the producer and the Barbados Workers' Union are reportedly in 'advanced' stages.

In its previous restructuring in 2016, Arawak Cement offered voluntary separation packages to employees. At that time, 'unfavourable economic conditions globally and in the region' necessitated cost reduction.

Dominican Republic: Grupo Estrella subsidiary Cemento PANAM plans to execute a 1.23Mt/yr grinding plant project in the Dominican Republic. CNS News has reported that China-based Sinoma Construction won a contract to deliver the project.

Sinoma Construction said that Cemento PANAM had expressed 'strong interest' in its carbon-neutral technology. The supplier expressed the hope that the two sides might 'have further cooperation opportunities in the field of CO₂ emissions reduction.'

Bangladesh: Aman Cement has held a ceremony to launch a second 5000t/day vertical roller mill at its Unit 2 Siragonj grinding plant in Narayangonj. The plant now has a total production capacity of 10,000t/day, according to the Daily Star newspaper. Germany-based Loesche previously supplied the first mill for the plant.

India: JK Cement has announced a planned investment of US$60.6m in construction of a new 2.5Mt/yr grinding plant at Prayagraj, Uttar Pradesh. Asian News International has reported that the producer hopes to strengthen its presence in Eastern India. The project increases JK Cement's total investments in Uttar Pradesh to US$145m. It previously inaugurated its 2Mt/yr Hamirpur grinding plant in the state in October 2022. It also operates a 1.5Mt/yr grinding plant at Aligarh.

JK Cement's deputy managing director and CEO Madhavkrishna Singhania said "We are proud to be a part of this dynamic state that not only offers us a geographic advantage but also gives a plethora of opportunities for investment and expansion. With its favourable business environment, abundant resources, and highly skilled workforce, Uttar Pradesh is undoubtedly an ideal location for our expansion plans."

Australia: Boral recorded sales of US$1.17bn during the first half of its 2023 financial year, up by 12% year-on-year from US$1.05bn during the first half of its 2022 financial year. Cement sales were US$128m, 11% of group sales. The producer’s net profit fell by 91% year-on-year to US$62.5m from US$715m.

During the half, Boral’s subsidiary Geelong Cement commissioned a new 0.8Mt/yr grinding unit at its 0.6Mt/yr Waurn Ponds grinding plant in Victoria. The group also upgraded the chlorine bypass system at its Berrima cement plant in New South Wales to support increased alternative fuel (AF) co-processing. Throughout 2022, Boral substituted 15% AF into its fuel mix.