Displaying items by tag: grinding plant
New grinding plant in Mali
06 September 2019Mali: Ciments et Matériaux du Mali has revealed plans for a 0.5Mt/yr grinding plant in the Kati commune. Agence Ecolfin has reported that the plant, to be supplied by the nearby Sonityeni quarry, will employ 150 Malians and ‘contribute to Mali’s cement self-sufficiency.’ Construction of the US$33.6m facility is set to begin in October 2019.
The effects of CO2 regulation on cement production
04 September 2019Forgive the poor image quality but our magazine editor Peter Edwards spotted this provocative graphic (above) at the Federación Interamericana del Cemento (FICEM) technical congress that is taking place in the Dominican Republic this week. It came from a presentation given by Yassine Touahri from On Field Investment Research. The reason this slide raises eyebrows is because it seems to inversely link CO2 emission regulations with cement grinding capacity growth.
One would expect integrated or clinker production capacity addition to decline in the face of various carbon taxes because the majority of emissions in cement production are process emissions. Yet this graphic suggests that it goes further by affecting the supply of clinker in these regions. If correct then it supports the argument that introducing carbon taxes forces related capacity investment to go elsewhere. In other words, if governments try to control industrial CO2 emissions, then the market will follow the path of least resistance. The world has a clinker production capacity surplus and the countries with no CO2 regulations are scooping it up.
The counter argument is that capacity growth and CO2 legislation is unrelated. The regions with flat or falling grinding capacity additions are the places were this trend is occurring anyway for other reasons. These areas have built their houses and infrastructure and so one would expect no or low capacity growth. In this environment it is easier to introduce CO2 laws because, rightly or wrongly, it is perceived to be less important to the overall economy. Meanwhile, outside of these zones national economies are growing: they want to build things and new grinding plants to take advantage of a global glut of clinker are helping them to do this.
Other issues with this graphic are the widely different reasons for low cement grinding capacity growth in the areas with CO2 legislation. Europe, for example, has endured the European Union (EU) Emissions Trading Scheme (ETS) for over a decade and it has seen growth in the slag-cement grinding model in some countries in recent years. General trends have also seen a considerable drop in production capacity in Southern Mediterranean countries as their export markets decline. China is actively trying to manage a reduction in production capacity following a period of unparalleled growth. CO2 legislation is one potential means to do this.
The next step here would be to model the effect of a carbon tax on a developing market, which is genuinely growing its cement consumption, compared to a more mature one. This might help to answer whether economic development can be untangled from carbon emissions. CO2 regulations are undoubtedly distorting cement markets though. Touahri is right when he says that, “CO2 management will be the key challenge for the cement industry in the 21st century.” Once it is given a value then it changes the nature of the business.
There will be a full review of the FICEM technical congress 2019 in a future issue of Global Cement Magazine
Attock Cement commences operation of Iraqi grinding plant
03 September 2019Iraq: Pakistan’s Attock Cement has begun commercial operation of its Basra grinding plant. The 0.9Mt/yr unit was commissioned in April 2019.
Ramco Cement set to boost capacity
02 September 2019India: Ramco Cement is set to complete its expansion works, aimed at raising total production capacity to 20Mt/yr from 12.5Mt/yr, by the end of 2020.
Ramco’s capacity utilisation in the three months to 30 June 2019 was 90%, 23% above the national average of 67%. ProjectsToday reports that the company is investing US$467m in developments, including a US$347m grinding plant in Arunachal Pradesh.
The company reported net profits of US$26.7m in the quarter to 30 June 2019, up by 53.6% from US$17.3m in the same period of 2018, against a backdrop of a struggling domestic market, with national cement sales in July down by 2.8% to 3.6Mt from 3.5Mt a year ago.
India: UltraTech Cement’s net sales grew by 15% year-on-year to US$1.42bn in the quarter to 30 June 2019 from US$1.23bn in the same period in 2018. Its profit before interest, depreciation and tax rose by 61% to US$402m from US$250m. Its local sales volumes increased by 3% to 17.3Mt from 16.8Mt but exports fell by 7% to 0.6Mt from 0.65Mt.
It said that it had fully integrated its UltraTech Nathdwara Cement subsidiary with its systems and processes. The plants it acquired from Jaiprakash Associations in June 2017 were operating in line with its existing plants and had achieved break-even profit before tax during the reporting quarter. The commissioning of its 4Mt/yr Bara grinding plant in Madhya Pradesh has been delayed to late 2019.
India: India Cements is planning to spend up to US$200m on a new integrated plant in Madhya Pradesh and a grinding unit near Allahabad in Uttar Pradesh. The move will increase its production capacity to 20Mt/yr by 2023 from 16Mt/yr at present, according to the Hindu newspaper. N Srinivasan, Vice-Chairman and managing director of India Cements said that the company was in the process of buying land in Madhya Pradesh and that it hoped to complete this by late 2019. The company holds mining lease for more than 100Mt of limestone following its acquisition of Springway Mining in Madhya Pradesh in 2018.
Shree Cement orders cement mill from Gebr. Pfeiffer
08 August 2019India: Shree Cement has ordered a MVR 6000 C-6 mill from Germany’s Gebr. Pfeiffer. The mill will be used to grind cement at a grinding unit near Pune in the state of Maharashtra. No value for the order has been disclosed.
The new mill will be used to alternately produce 300t/hr of Ordinary Portland Cement (OPC) at a product fineness of 3100cm²/g acc. to Blaine or 300t/hr of Portland Pozzolana Cement (PPC) containing as much as 35% of fly ash at a product fineness of 3500cm²/g acc. to Blaine or 180t/hr of ground granulated blast-furnace slag (GGBFS) at a product fineness of 4500 cm²/g acc. to Blaine. The mill will come equipped with a 6700kW drive.
Gebr. Pfeiffer SE will supply the core components of the mill and the gear unit from Europe and its Indian subsidiary, Gebr. Pfeiffer (India), will provide the components such as the housing of the mill and classifier, the steel foundation parts as well as the internal parts of the classifier. The Indian subsidiary will also design the plant layout and advise the customer on the equipment he will procure on his own.
Shree Cement has ordered 34 mills from Gebr. Pfeiffer previously. It has recently commissioned a grinding plant in Jharkand that also uses a mill supplied by Gebr. Pfeiffer.
Ciments du Maroc buys Atlantic Cement and Cimsud
30 July 2019Morocco: Ciments du Maroc has signed a deal to buy Atlantic Cement and Cimsud from Anouar Invest Group. Atlantic Cement is building an integrated plant in Settat province and Cimsud has recently commissioned a 0.5Mt/yr grinding plant at Laâyoune. Ciments du Maroc said that the agreement would strengthen its market presence in the central region. The acquisition is planning to complete in the second half of 2019 subject to regulatory approval. No value for the purchase has been disclosed.
Ciments du Maroc, subsidiary of HeidelbergCement, operates three integrated cement plants and two grinding plants. It also runs 30 ready-mixed conrete plants and four quarries.
Zimbabwe: Kyle Wang, the general manager of Livetouch Investments, says that his company is considering plans to build a clinker plant. He said that the Chinese company was holding negotiations with South Africa’s PPC to invest up to US$50m into a joint venture, according to the Chronicle newspaper. Livetouch Investments owns the Diamond Cement grinding plant at Redcliff, which opened in 2017. It sources its clinker from PPC at present.
UAE: Al Ain Cement and National Cement have signed a clinker offtake deal. Al Ain Cement, a subsidiary of Arkan Building Materials, will supply clinker to National Cement’s grinding plant in Abu Dabi, according to Gulf Today. The agreement is also intended to help both companies reduce production and logistics costs. The two companies have a combined production capacity of 3.1Mt/yr of clinker and 6.6Mt/yr of cement.