08 March 2024

The Global Cement and Concrete Association (GCCA) is shining a light on the essential work of women in the cement industry around the world.

To mark International Women’s Day 2024, the GCCA invited women working in its member companies around the world on their perspectives on working in global heavy industry, the importance of gender diversity, and for any career advice they can offer to other women keen to work in the cement and concrete industry. You can hear their thoughts in the videos here.

EU: The European Commission has introduced a Draft Guidance document regarding the Free Allocation Regulation (FAR), now expanded to include ‘alternative hydraulic binders’ within the cement clinker benchmark. To qualify for allocation under this benchmark, these binders must meet three specific criteria: they must be used in cement production, not be included in any other benchmark under the European Union's Emissions Trading Scheme (ETS), and must not be by-products of waste or other production processes.

The European Cement Association (CEMBUREAU) has expressed concerns regarding these criteria. Namely, that the proposed changes suggest a shift from a clinker to a cement-based benchmark approach, making current methodologies and regulations inconsistent and impractical, especially as cement production often occurs outside ETS-covered sites. CEMBUREAU also states that some materials like pozzolana and calcined clay, requiring activation by lime or grey cement clinker, do not fit the hydraulic binder definition. Lastly, the association suggests that only materials covered by the standard EN 197-1 should be considered as alternative hydraulic binders, implying that the current definition in the FAR is overly broad and potentially problematic.

Türkiye: The Turkish cement industry needs to invest approximately US$30bn to achieve its net-zero carbon goal by 2053, according to sector representatives. Additionally, around US$2bn is required to adhere to the European Union’s Carbon Border Adjustment Mechanism (CBAM), according to Fatih Yücelik, chair of the Turkish Cement Manufacturers’ Association (TÜRKÇİMENTO).

Yücelik said “The most important issue for us this year is carbon emissions. The amount of investments to be made swiftly in transformation and efficiency work to overcome the barriers created by the CBAM is around US$2bn. However, under the current situation, it is difficult for us to find this financing.”

There are 77 factories producing cement in Türkiye, according to Yücelik. “They all use kilns which heavily consume energy. We are establishing waste heat recovery facilities. The amount of electricity generated by those units can power 618,000 homes,” he said. The industry also faces rising operational costs, with energy comprising about 80% of these expenses.

France: Fives Group has partnered with Holcim to decarbonise its cement production processes. Fives conducted successful hydrogen tests at the La Malle site in France, achieving over 50% hydrogen substitution in cement production. This result also enabled a significant increase in the use of alternative fuels while still maintaining cement quality. The group has also developed a digital model to tailor this process to each cement plant's unique requirements.

India: UltraTech has installed floating solar photovoltaic panels at its Awarpur Cement Works plant on two water reservoirs, spanning 3600m². The reservoirs contain 7600 panels in total, which will generate 6173MWh/yr of solar energy. This initiative will reduce CO₂ emissions by 6000Mt/yr, equivalent to the sequestration benefits of 270,000 trees. The project enables UltraTech to use 100% of the generated power. Additionally, it will reduce water evaporation by up to 70% and has a minimal impact on local ecosystems.