Displaying items by tag: Federbeton

Alpacem said this week that it had completed its acquisition of the Fanna cement plant near Pordenone. The 0.66Mt/yr integrated plant and a number of ready-mixed concrete plants became part of the Austria-headquartered group at the start of February 2025. Alpacem now has three integrated plants, with units at Wietersdorf in Austria and Anhovo in Slovenia, in addition to Fanna.

The deal dates back to mid-2023 when Alpacem said it had signed an agreement with Buzzi. In return Buzzi was set to receive a 25% stake in Alpacem Zement Austria. Prior to this the two companies had a strategic partnership in Austria and Slovenia that dated back to 2014. At the time of the agreement Buzzi held a 25% share in each of two Alpacem subsidiaries: Salonit Anhovo in Slovenia; and W&P Cementi in Italy. The Fanna plant was originally owned by Cementizillo before it was bought by Buzzi in 2018.

Also this week, Federbeton warned that the high cost of gas would add €80m/yr to the cost of cement production. Nicola Zampella, General Manager of Federbeton and the cement association AITEC, noted that local energy costs would reduce the competitiveness of producers against imports from outside of the European Union (EU). This ties into comments Stefano Gallini, the president of Federbeton, made in December 2024 when he highlighted the growing share of imports from outside the EU.

Federbeton raised the issue in its annual report for 2023, showing that imports rose to a 19% production share in 2023. Italy produced 18.8Mt of and imported 3.6Mt of cement and clinker in 2023. This is its highest level of imports for at least a decade. Over the same period the country’s cement exports, as a share of production, have remained steady at around 10 - 11%. In 2023 Türkiye was the biggest source of imports (25%) followed by Greece (17%), Slovenia (17%), Tunisia (12%) and Algeria (10%).

Graph 1: Cement production, imports and exports in Italy, 2019 - 2023. Source: Federbeton.

It is worth recalling that the cement sector in Italy used to be larger before it started consolidating in the late 2000s. Italcementi was acquired by Germany-based Heidelberg Materials. Operations by Sacci, Cementir and Cemenzillo were all bought out too. Local cement production reached a high of 47.9Mt in 2006 before it stabilised at around 20Mt/yr from 2015 onwards.

In its preliminary results for 2024, out this week too, Buzzi reported that the construction market In Italy probably shrank in 2024 due to a poor residential housing market. However, the cement company managed to keep its local net sales stable by raising prices and focusing on exports. Despite this, it noted a drop in cement and concrete sales volumes at the end of 2024. More data on the construction market in Italy may emerge when Heidelberg Materials releases its 2024 financial results at the end of February 2025.

The backdrop to this has been a rise in gas prices in Europe towards the end of 2024 as the EU ‘emergency’ price cap finished on 31 January 2025. Around the same time the EU is preparing to reveal information on its Clean Industry Deal towards the end of February 2025. Plus, the first active phase of EU Carbon Border Adjustment Mechanism (CBAM) is preparing to enter into force from the start of 2026. Each of these issues has implications for the cement sector in Italy as the location associations have been highlighting. One question will be whether the Clean Industry Deal can help producers cope with mounting energy prices. Another will be whether CBAM will change the proportion of imports for countries like Italy or will the sources of the imports simply change. Plenty to consider for the year ahead.

Italy: Federbeton, the Italian cement association, has expressed alarm that the high price of gas is adding €80m/yr to the cost of cement production. Nicola Zampella, the general manager of Federbeton, called for an ‘urgent’ change to the national energy system to make it more equitable, sustainable and competitive, according to Adnkronos. He recommended energy diversification, further encouraging the use of alternative fuels, simplifying regulations, making investing and supporting sustainable technologies easier and adding incentives to use carbon capture and storage.

Italy: Cement and clinker imports from non-EU countries rose by 43% year-on-year in the first nine months of 2024, following 2023's high of 2.28Mt of cement and 1.33Mt of clinker, up by 22.6% on 2022 and 572% compared to 2018, according to Federbeton.

Federbeton president Stefano Gallini said “Italy shares its Mediterranean coastline with countries that, although they boast a large cement manufacturing industry, do not share the stringent environmental and safety standards of EU countries. The increase in imports from these countries therefore risks having repercussions not only on the cement and concrete sector, but on the entire Italian economic and social context.”

Gallini warned that Italy faces challenges from cheaper imports driven by lower environmental investments abroad. He added “Federbeton, like the entire hard-to-abate industry, is in a moment of great turmoil, engaged in a path for decarbonisation with investments of €4.2bn in addition to extra operating costs of approximately €1.4bn/yr. Asking the Italian industry for an effort of this type and continuing not to protect it by allowing uncontrolled imports means relocating emissions to foreign countries, to which are added those due to increased transport, with dangerous repercussions for the future of our own planet.”

Italy: The President of the Italian cement association Federbeton, Stefano Gallini, has highlighted the disadvantages of cement and clinker production relocating to non-EU countries with lower costs, according to Milan Finance.

New data from from the Federation of Italian Cement Producers reports that imports of non-European cement into Italy rose by 22.6% year-on-year in 2023 to 3.6Mt. From 2018 to 2023, the import of intercontinental cement has increased by 572%, compared to a 6.5% increase in European purchases.

Italy: The Italian cement association Federbeton has appointed Stefano Gallini as its president. He succeeds Roberto Callieri in the position.

Gallini is currently the CEO of Heidelberg Materials Italia, a role he assumed at the start of 2024. Before this he was the West African Region Managing Director for Heildelberg Materials and the Managing Director for Sierra Leone. Gallini previously worked for Italcementi from 2000 to 2017 becoming the company’s Chief Commercial Officer Egypt in 2010.

Italy: The Italian cement association Federbeton has launched its comprehensive plan for cement industry decarbonisation in line with the EU’s European Green Deal target of a 55% reduction in CO₂ emissions between 1990 and 2030 and carbon neutrality by 2050. The strategy entails Euro4.2bn of total new investments andEuro1.4m/yr of extra operating costs across the industry. This will cover the adoption of transition technologies and the large-scale application of carbon capture and storage (CCS). The association says that while some such actions, such as alternative fuel (AF) substitution,are immediately available, others require further development. The sector’s primary fuel is petcoke, mainly imported from the Gulf of Mexico. As such, Federbeton has identified the 100% replacement of all fossil fuels with ‘low-carbon impact’ alternatives as a means of reducing the industry’s carbon footprint by 12% achievable in the short term. Renewable green hydrogen use can cut a further 3% of CO₂ emissions, an energy transition to renewable sources can cut 5%, clinker factor reduction can cut 10%, alternative raw materials in clinker can cut 6%, CCS can cut 43%, supply chain and logistics changes can cut 16% and the optimisation of construction can cut the remaining 5%.

President Roberto Callieri said “The cement and concrete supply chain wants to be one of the protagonists of the ecological transition.” He added “Only with adequate and immediate support tools will it be possible to prevent the impoverishment of the industrial fabric, preserve the competitiveness of the supply chain and prevent relocation. Last but not least, a new environmental culture must be shared, based on dialogue and no longer on the preconceived opposition to any choice of industry.”

Italy: Federbeton, the Italian cement and concrete association, has called for a coordinated infrastructure investment plan to restart the national economy once the coronavirus crisis recedes. It has noted a halt to production not seen since the 1940s during the current crisis and a general reduction in cement consumption to 17Mt/yr from 47Mt/yr over the last decade, according to the Agenzia Nazionale Stampa Associata (ANSA). It is calling on a strategic plan for the sector to make any post-pandemic economic recovery as efficient as possible.

Italy: The Italian cement and concrete association Federbeton says that investments in sustainable technologies in domestic cement production totalled Euro110m between 1 January 2017 and 31 December 2019. This reduced carbon dioxide (CO₂) emissions by 311,000t in 2019 alone, up by 12% year-on-year from the reduction in 2018. An increased alternative fuel (AF) substitution rate of 6.7% in 2019 contributed to the reduction, up by 0.7% from 6.6%. Producers’ full-year AF consumption was 1.6Mt.