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PPC revealed plans this week to build a new cement plant in the Western Cape region of South Africa. It has entered into a “strategic cooperation agreement” with Sinoma Overseas Development Company to put together a 1.5Mt/yr integrated plant for around US$160m. It is hoped that construction will start in the second quarter of 2025 with commissioning scheduled by the end of 2026.

CEO Matías Cardarelli described more details about the project during a tie-in webcast on 16 January 2025. Specifically, the new unit will be built at the company’s integrated Riebeeck Plant site due to the quality of the local limestone and the greater reserves. In addition, all the key environmental approvals and mining rights have already been obtained. Both this plant, and the nearby De Hoek Plant, will continue to run throughout the construction and commissioning period. A decision will then be made about required staffing. PPC did not explicitly say whether the two old plants would be closed but the new plant will “replace and increase the existing capacity” at the other sites.

Points to note from the announcement start with the low cost for the clinker production line. PPC’s 1Mt/yr line at its Slurry plant cost around US$75m when it was commissioned in 2018. Sinoma also built that one. However, negative currency exchange effects make comparisons tricky. In 2015 PPC said that the cost of the Slurry line was around US$115/t. It pointed out that the price was low as it was a brownfield investment. This compares to US$107/t for the Western Cape project, another brownfield project. Other recent integrated plant projects in Sub-Saharan Africa to consider include Cemtech’s clinker plant in Sebit, Kenya (US$170/t) or West International Holding’s forthcoming plant in Buikwe District, Uganda (US$150/t). Plans for a new PPC plant in the Western Cape go back to at least 2017 when the then CEO Johan Claassen said it was preparing for a ‘mega plant.’ At the time it was hoping to replace its Riebeeck plant with a ‘semi-brownfield’ facility that would use around 25% of the current plant’s equipment. The scheme had actually been around longer but Claassen remarked that insufficient domestic demand had held it back.

The next detail to consider is that PPC is planning to build this new plant within 100km of the coast. This was addressed directly with PPC saying that the new plant would be “extremely competitive” against imports. They say it will be able to produce cement, at least, to a similar cost to imports from Vietnam. It was also remarked that only 10 - 15% of the 1Mt/yr of imports, mainly from Vietnam, go to the Western Cape with the rest heading to KwaZulu-Natal via the Port of Durban.

PPC’s plans in Riebeeck are part of its ‘Awaken the Giant’ development strategy. For its six month financial results statement to September 2024 it said that it had “early positive and encouraging signs in all lines of our business.” In South Africa its earnings were up despite lower sales volumes. Dangote Cement’s local subsidiary, Sephaku Holdings, reported a similar picture with a small bump in revenue and earnings back up after coal and fly ash supply constraints a year earlier. PPC isn’t the only cement company developing capacity. Huaxin Cement-owned Natal Portland Cement was reportedly investing US$65m in the autumn of 2024 towards expanding its Simuma Plant in KwaZulu-Natal.

The cement sector in South Africa had a couple of ownership changes in 2024. As mentioned above, China-based Huaxin Cement bought Natal Portland Cement from InterCement at the start of the year. Then, Afrimat received approval to buy Lafarge South Africa in April 2024. Both of these incomers have clear ambitions to expand in the industry. In this context PPC’s decision to finally revive its Western Cape plans, before whatever its new competitors devise, makes sense. Expect more talk of capacity upgrades in the future.

Spain: Heidelberg Materials Hispania has appointed Carlos Sánchez Galán as its Director General. He succeeds Jesús Ortiz Used in the post.

Sánchez Galán most recently worked as the Cement Commercial Director and Aggregates & Readymix Operations Director for the Spain-based subsidiary of Heidelberg Materials. Prior to this he was the Director Of Business Operations & Procurement. Throughout his career he has held a variety of managerial business development roles as well as working in commercial operations and purchasing. He originally joined Heidelberg Materials in 1997 as the Director for the Canary Islands.

Sánchez Galán is a graduate in Economics and Business Sciences from the Complutense University of Madrid with a master's degree in business administration (MBA) from the Australian Graduate School of Management and a qualification in quarry technology from Doncaster College in the UK. He was also the president of the Spanish Association for concrete and mortar admixtures (ANFAH) from 2015 to 2017.

Türkiye: Two members of the cement sector have reportedly died in a fire at the Bolu Kartalkaya Ski Center. Aysemin Elif Dogan, Mehmet Cem Dogan and their daughter perished in the incident, according to posts by their employers on LinkedIn. 76 people have so far reported to have been killed.

Aysemin Elif Dogan was the R&D and Quality Director for Baştaş Çimento, a subsidiary of France-based Vicat.

Mehmet Cem Dogan had been the plant manager of OYAK Çimento’s Bolu plant in Caydurt since 2023. Prior to this he was the manager of a plant in Ankara. Dogan previously worked for Vicat’s subsidiary Baştaş Çimento and Cimpor in process engineering and production management roles.

China: Sinoma International Engineering has appointed Yin Ling as its chief financial officer and as a vice president. She succeeds Wang Yuan in the post. Yuan will continue to work as a vice president for the company.
Ling holds a bachelor’s degree in economics and is trained as an accountant. She has worked for Huazheng Certified Public Accountants, China Fiberglass and as the general manager for the finance department of China National Building Materials.

UK: Cemvision has launched one of the UK’s first commercial applications of its low-carbon Re-ment cement technology at a STOREX self storage development in Sunbury, near London. The foundational slabs for the site employ Cemvision's Re-ment Massive product, which replaces traditional Portland cement. Recent laboratory tests have shown that the product achieves a 75% CO₂ reduction and a 28-day compressive strength, that reaches the C50/60 classification, compared to traditional Portland cement. STOREX and Cemvision have signed a Letter of Intent for further collaboration in the UK and other markets.

“This project is a landmark achievement for Cemvision as we bring the benefits of green cement to UK customers,” said Oscar Hållén, CEO of Cemvision.

Cemvision says that its Re-Ment Massive technology reaches different levels of CO₂ reduction depending on application and local conditions, with the product already having achieved more than a 95% reduction compared to Portland cement in demo production in the EU, according to the company.

Portugal: CBMI has signed an engineering, procurement and construction contract with SECIL Cement Group for the renovation of the 1800t/day clinker line at the Maceira plant.

The project includes the installation of a new firing system and a series of upgrades to improve energy and heat efficiency. The upgrade encompasses five decarbonisation measures, including a 100% alternative fuel design rate, with the aim to decrease CO₂ emissions by 30% compared to 2019 levels. This would reportedly reduce CO₂ emissions to 550kg/t of clinker.

India: Nuvoco Vistas has reported 16% year-on-year growth in its consolidated cement sales to 4.7Mt in the third quarter of the 2025 financial year ending on 31 December 2024.  Consolidated revenue from operations stood at US$279m and consolidated EBITDA at US$30m. In its release, the company stated that the cement industry was recovering following a challenging first half of the 2025 financial year and subdued demand.

Nuvoco stated that it had achieved the industry's ‘lowest carbon emissions’ at 457kg of CO₂ per tonne of cementitious materials.

Managing director Jayakumar Krishnaswamy said “The company proactively seized demand opportunities to bolster its position in the market and delivered strong volume growth during the quarter. The company is confident in its expansion strategy and ability to execute on growth plans pertaining to Vadraj Cement, which will diversify its market footprint in western India, thereby supporting long-term growth ambitions and further consolidating its position as the fifth largest player in India.”

The company is reportedly on track to achieve 31Mt/yr cement capacity by the third quarter of the 2027 financial year.

US: The US Department of Energy's (DOE) Office of Fossil Energy and Carbon Management has selected Cemex's Knoxville cement plant in Tennessee as the site for a carbon capture, removal and conversion test centre. The project is part of a US$101m initiative shared among five projects that aim to decarbonise cement plants and power facilities.

Cemex, in collaboration with the University of Illinois Urbana-Champaign (UIUC) and a coalition of US cement producers, will develop the conceptual design, business, technical and managerial frameworks for the test centre under Phase 1. Phase 2 will involve constructing and operating the centre to evaluate advanced carbon management systems.

Jaime Muguiro, president of Cemex US, said “While we are making steady progress, the cement industry has the opportunity to accelerate the pace of our decarbonisation even more. I am excited that our Knoxville cement plant has been selected as the host site for the carbon capture test centre. Through collaboration and continuous innovation with the University of Illinois and industry peers, Cemex is committed to advancing decarbonisation solutions.”

Saudi Arabia: Eastern Province Cement Company (EPCC) will install two MVR 5000 R-4 vertical roller mills from Gebr. Pfeiffer at its Khursaniyah plant, as part of a new 3.2Mt/yr (10,000t/day) production line. The mills will grind 550t/hr of cement raw material to a fineness of ≤10%R on 90µm.

The MVR mills are expected to improve technical availability, while reducing operating costs and emissions. This project marks the first installation of MVR vertical roller mills in Saudi Arabia and is being managed by Chinese contractor CBMI. Commissioning is scheduled for the second half of 2025.

Saudi Arabia: Cement sales increased by 12% year-on-year in the fourth quarter of 2024, reaching 14.87Mt, Arab News reports. Sales were primarily driven by domestic demand, which accounted for 96% of total sales. Exports contributed the remaining 4%, according to data from Al-Yamama Cement. For the full year, cement sales grew by 3.7% to 51.2Mt.

Al-Yamama Cement led the domestic market in the fourth quarter of 2024, with a 13% share and sales of 1.83Mt, up by 22% year-on-year. Qassim Cement, after acquiring Hail Cement, held an 11% share with 1.63Mt of sales. Yanbu Cement, Southern Cement, and Al Jouf Cement followed.

During the same period, Saudi Cement dominated in exports with 0.49Mt, representing 80% of total shipments and a 71% year-on-year increase. Clinker production grew by 7% year-on-year in the fourth quarter of 2024 to 14.9Mt, while clinker exports fell by 28% to 1.15Mt.

Amr Nader, CEO of cement consultancy A3&Co, said “These figures may not fully align with the anticipated surge in demand from ambitious infrastructure projects. Megaprojects such as NEOM, the Red Sea project, and FIFA World Cup-related developments require vast quantities of construction materials. The maximum anticipated demand in the next five years is 78Mt/yr.”