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Three of the big multinational cement producers - HeidelbergCement, Cemex and Italcementi - have already released preliminary reports for 2012. Here's what they tell us.
Geographically, performances in the Americas and Asia propped up balance sheets. Europe, however, continued to ruin the party in 2012.
In its Western and Northern Europe section HeidelbergCement saw a 3.9% decrease in sales of cement and clinker to 21.3Mt from 22.1Mt in 2011. However this was still higher than the sales in 2010 of 19.7Mt.
Cemex's Northern Europe section witnessed a 13% drop in overall net sales to Euro3.05bn. Its Mediterranean section did worse, with a 15% drop in net sales to Euro1.08bn. Both declines were similar to the falls in cement volumes in these regions. Italcementi watched its Central Western Europe region plummet by 16.1% to 16Mt.
To demonstrate the comparative exposure to Western Europe, 25% of HeidelbergCement's sale volumes came from Western Europe and 35% of Italcementi's sale volumes came from Western Europe. Cemex hasn't released any figures for sales of cement in its preliminary results but overall in cement, aggregates and concrete, 37% of its sales came from its two European regions.
HeidelbergCement noted that demand for construction materials remained stable in Germany and Northern Europe. However it weakened in the UK and the Netherlands. By contrast Cemex noted a decrease in cement volumes for the year in Germany although it became stable by the fourth quarter. For the UK it had the same experience as HeidelbergCement, with a similar downturn in France and Poland. In its Mediterranean region Cemex recorded a whopping 40% decrease in cement volumes. Although light on detail, Italcementi pointed out a 25% drop in cement consumption in Italy and a 8% drop in France and Belgium.
In November 2012 the European Commission forecast that gross domestic product (GDP) would fall by 0.3% in the European Union (EU) in 2012. Broadly in line with the national situations reported above, Germany's GDP is forecast to have risen in 2012; the UK's, the Netherlands', Belgium, Italy and Spain's GDPs looks to have fallen in 2012. Curiously though, both France and Poland were forecast to have improving GDPs in 2012. HeidelbergCement and Cemex's experiences suggest that this didn't happen in the French construction industry. The (next) light at the end of the tunnel for 2013 is that EU regional GDP growth is forecast to become positive again.
With Lafarge and Holcim due to release their annual report for 2012 in late February 2012, we'll revisit this topic in a few weeks time.
Holcim (US) appoints Filiberto Ruiz president and CEO
13 February 2013US: The board of directors of Holcim (US) has appointed Filiberto Ruiz to serve as the company's president and chief executive officer. Ruiz's appointment also includes serving as president and chief executive officer of Aggregate Industries US, a Holcim Group Company.
Additionally, Bernard Terver, currently a member of the Holcim Ltd Executive Committee, formerly president and chief executive officer of Holcim (US) and Aggregate Industries US, has been named chairman of the board.
Ruiz has served as the company's deputy chief executive officer since August 2012 and has been with the company for more than 26 years, holding a range of general management, manufacturing and sales and marketing positions both within and outside of the US.
Terver has been president and chief executive officer of Holcim (US) since October 2008 and Aggregate Industries US since 2010. He has more than 30 years' experience in the cement and mineral components industry both in the US and internationally.
Boral records US$26m loss in first half of 2012-2013
13 February 2013Australia: Building materials supplier Boral has reported a loss of US$25.1m for the first half of its 2012-2013 fiscal year, due to a sustained weakness in the Australian and US housing markets. It recorded a profit of US$157m in the same period in 2011-2012.
For the half-year ending on 31 December 2012, Boral reported a sales revenue of US$2.86bn, 14% above the previous year. Earnings before interest and tax (EBIT) (before significant items) increased by 3% to US$116m. Both figures benefitted from acquisitions that the company made. Profits were hit by US$79.6m impairment charges tied to the suspension of clinker production at Waurn Ponds, Victoria and first half restructuring and redundancy costs.
"In Australia, Construction Materials delivered a solid 25% improvement in EBIT, but Cement reported a 15% decline and Building Products reported a very disappointing US$18.6m first half loss, following an US$11.4m loss in the second half of last year," said Boral's CEO and Managing Director Bob Kane. He added that in the company's cement division, the high Australian dollar and increasing production costs have continued to impact. Boral has taken action to replace Boral's manufactured clinker in Victoria with lower cost imports.
Denmark: Danish cement plant manufacturer FLSmidth has reported that its profit fell by 9% to Euro175m in 2012 from Euro193m in 2011. However, its revenue rose by 21% to Euro3.33bn from Euro2.75bn. Earnings before non-recurring items, depreciation, amortisation and amortisation (EBITDA) rose by 9% to Euro370m from Euro339m.
FLSmidth commented that in 2012 in the cement industry, capacity utilisation outside China remained relatively subdued at around 75%. Overall, the global cement market was affected by macroeconomic uncertainty and slow growth, but there were several local areas, where the economy grew and where cement demand outpaced supply.
In its cement division FLSmidth reported a fall in revenue of 3% to Euro584m in 2012 from Euro565m in 2011. It commented that the global market for contracted new kiln capacity (excluding China) amounted to an estimated 40Mt/yr in in 2012, compared to 46Mt/yr in 2011. This is the lowest level since 2002 and FLSmidth stated that it expects the market for new cement kiln capacity to have hit 'bottom' in 2012.
"We expect 2013 to be a trough year in terms of EBITA margin – particularly in Cement and Mineral Processing, where execution times are typically up to two to three years. The explanation is simply that we will now be executing orders taken at trough margins during the years of global financial crisis. Fortunately, we have seen market conditions improve since then, and we therefore expect margins to increase again in 2014," commented CEO Jørgen Huno Rasmussen in his outlook for 2013.
Buzzi revenue stagnates despite lower sales
13 February 2013Italy: Buzzi Unicem has announced that its revenue for 2012 rose by 0.9% to Euro2.81bn. The positive impact of currency exchange rates helped compensate for falling cement volumes. The firm said in a statement that it expected a recurring earnings before interest, tax, depreciation and amortisation (EBITDA) of about Euro450m in 2012, in line with its previous estimates.
The company will shortly start a squeeze-out procedure on its German unit Dyckerhoff, of which it owns already 96.6%. The procedure will be completed in 2013 and lead to delisting of the German firm.
MPA announces GHG reduction plans to 2050
13 February 2013UK: The Mineral Products Association (MPA), which represents UK cement producers, has became the first national cement industry body to publish its greenhouse gas (GHG) reduction plans to 2050.
Outlining an ambitious target of reducing GHG emissions by 81% by 2050 relative to1990, the Kyoto Protocol baseline year, the UK cement industry has set out for the first time the actions that it, and others, need to take to exceed the UK Government's own aim of 80% GHG reduction. Some of these carbon-reducing measures are already within the capability of the UK cement companies, but others like the decarbonisation of the electricity sector and carbon capture and storage are not in the industry's control and others, including the government, will have to be relied upon to play their roles.
The MPA said that the targets were 'ambitious but achievable' and that the industry would look to use every means possible, within strict environmental controls and technical standards requirements, to meet its goals.
Ukraine: Ukrcement, the Ukrainian cement association, expects cement production to drop by 7% in 2013, a decrease of up to 684,000t, compared to a production of up to 9.28Mt in 2012. In an interview with Ukranian News, executive director of the association Petro Lopatiyev attributed the slowdown in production to an 'unfavourable' situation in the construction market.
According to the association, in 2012 cement production fell by 7% compared to a production of 9.77Mt in 2011. Clinker production fell by 16% to 6.28Mt. Exports of cement from Ukraine fell by 5.2% or 8964t to 164,548t in 2012, compared with 2011.
In 2012, imports comprised 1% of the market with a volume of 94,516t. However, Ukrcement fears that cement may be dumped in the Ukranian market from the neighbouring territory Transdniestria. The breakaway Moldovan territory has a stagnant constuction market and a lower cost of cement production than Ukraine. The association wants the Ministry of Economic Development and Trade to hold an anti-dumping investigation.
In other developments Ukrcement has called for a switch to European standards of cement production from 2014. At present, Ukraine has two cement production standards: the Ukrainian one called ДСТУ Б В.2.7-46:2010 and one identical to a European standard called ДСТУ Б EN 197-1:2008.
The Ukrcement association was created in 2004 during a reorganisation of the Ukrainian cement industry. There are over 15 enterprises engaged in cement production with a total production capacity of over 20Mt/yr.
India: Heidelberg Cement India has received approval to set up a waste heat recovery (WHR) power plant at its clinker plant at Narsingarh, Damoh District in Madhya Pradesh. The proposed plant will produce approximately 12.15MW of power from the available waste heat of pyro-processing system of all three lines at the unit. The project cost is estimated to be in the range of US$26.9m to US$27.8m and it is expected to be operational in January 2015.
ACC’s net profit down by 46%
13 February 2013ACC's sales rose by around 2% year-on-year to US$505.6m as demand improved towards the end of the quarter. The company's earnings before interest, tax, deprecitaion and amortisation (EBITDA) were down to US$59.6m compared to US$83.1m in 2011.
Cost pressures are likely to remain high for ACC due to higher railway freight rates and interest costs. Going ahead, margins may improve on the back of price hike announced recently by cement companies.
New plant for Seven Circle
13 February 2013Bangladesh: Seven Circle Bangladesh, manufacturer of Seven Rings Cement, is going to establish a 1.3Mt/yr cement factory in Khulna by July 2013.
"We are expecting to enhance our production capacity to 4.4Mt/yr million tonnes by 2015 and the new factory in Khulna will help us a lot to achieve our business expansion target," said Seven Circle Bangladesh's general manager of marketing and sales Asadul Haque Sufyani. The company's current annual production capacity is 1.6Mt/yr
"Since 2008, we are exporting our product in 50kg bags to different states in India. We will be able to allocate more quantity of cement for export after starting production in our new lines. At present we are giving priority to our local buyers," added Sufyani, adding that the company was involved in numerous key building projects and highway developments in the capital Dhaka.