Displaying items by tag: Lucky Cement

Democratic Republic of Congo: Lucky Cement will expand cement production in the country through its joint venture with the Rawji Group, Nyumba Ya Akiba (NYA). The company announced that NYA will increase its capacity from 1.31Mt/yr to 2.91Mt/yr by adding a fully integrated 1.6Mt/yr line.

Following the project, Lucky Cement’s total capacity will increase to 23.2Mt/yr, including 15.3Mt/yr from Pakistan, 1.74Mt/yr from Basra, Iraq, 3.20Mt/yr from Samawah, Iraq, and 2.91Mt/yr from the DRC.

Pakistan: Lucky Cement commissioned 28.8MW of wind power at its south Karachi plant in the second quarter of the 2025 financial year, bringing its total renewable energy portfolio to 160MW. This includes 74MW of solar and 56MW of waste heat recovery (WHR).

The company said renewable sources now cover more than 55% of its cement operations’ electricity demand, with the remaining 45% supplied by the national grid.

Lucky Cement also reported that cement dispatches rose by 8% year-on-year in the 2025 financial year, driven largely by stronger exports. The company said that it has retained its position as Pakistan’s largest cement exporter, with African markets accounting for the bulk of volumes.

Pakistan: Lucky Cement exported over 3Mt of cement and clinker by sea in the 2024–25 financial year, the highest on record for the company and for Pakistan, according to Mettis Link News. The producer accounted for 42% of the country’s total cement and clinker exports during this period. The company said that 60% of the energy used for the export operations came from renewable sources, including wind, solar and waste heat recovery.

Najmat Al Samawa Cement (NAS Cement) in Iraq announced this week that its second production line was successfully fired up on 13 May 2025. The new 5500t/day line was formally announced in May 2023. It joins the existing line at the site and should bring the plant’s total production capacity to around 3Mt/yr. The plant is a joint-venture between Pakistan-based Lucky Cement Limited and the Al Shumookh Company in Dubai and its representatives in Iraq.

Global Cement Magazine interviewed Intezar Ahmad, the Director of Operations at NAS Cement, in the November 2024 issue. He explained that China-based TCDRI was the main contractor for both the original and new lines. Equipment for Line 2 was also supplied by Fives Pillard, Loesche and IKN. Commissioning was scheduled for the second quarter of 2025. This, nicely, appears to be spot on. Lucky Cement added in its statement about the new line this week that it is also building a new 0.65Mt/yr cement grinding mill at the plant. This addition is expected to be commissioned during the second half of the 2025 calendar year. Lucky Cement also operates a cement grinding plant, under a joint-venture, in Basra.

The expansion at NAS Cement is by no means the only one as there have been a number of project announcements over the last three months. Germany-based Gebr. Pfeiffer revealed in late-March 2025 that it had won an order to supply a vertical roller mill for the Al Amir cement plant in Najaf. This contract was awarded through the China-based contractor Sinoma Suzhou. Commissioning is planned for the second half of 2026. Then, one month later in April 2025, Prime Minister Mohammed Shia Al-Sudani made a statement launching ‘implementation works’ at four cement plants in Al-Muthanna Province. This included the 6000t/day Al-Arabi Cement Plant, the 6000t/day Al-Khairat Al-Muthanna Cement Plant, the 6600t/day Al-Samawa Cement Plant and the 6000t/day Al-Etihad Cement Plant. Al-Sudani also mentioned the start of commercial operations at NAS Cement’s second line. Subsequently, IVI Holding signed a US$240m deal with Sinoma Overseas in mid-May 2025 to build a 6000t/day plant in Al-Muthanna Province. Presumably, this is one of the projects that the government highlighted. Finally, the Kurdistan Region prime minister Masrour Barzani inaugurated the 6300t/day Dabin cement plant at around the same time. This last project was built by PowerChina together with a power station.

The Iraqi economy has been doing well in recent years. The International Monetary Fund (IMF) reported in May 2025 that the non-oil sector experienced “very strong growth” of 13.8% in 2023. This slowed down to 2.5% in 2024 due to a slowdown in public investment and in the services sector, and a weaker trade balance. However, the IMF noted that the agriculture, manufacturing, and construction sectors had remained resilient. Non-oil sector growth is forecast to remain subdued in 2025 amid a “...challenging global environment and financing constraints.” In its coverage of the new line at NAS Cement, Pakistan Today reported that the country has a notional cement production capacity of around 40Mt/yr but that many of the older plants have suffered from under-investment. Accordingly, the domestic market is around 25Mt/yr supported by state-funded housing projects, oil-field infrastructure schemes and reconstruction in Mosul. 3 - 4Mt of this is supplied via imports from Iran and Türkiye. The newspaper also noted the risk that all these new cement plant projects may face from variable gas supplies from the government. NAS Cement, for example, switched from heavy fuel oil (HFO) to gas in 2022.

Cement sector capacity expansion is coming in Iraq following a revived local economy. Risks abound though due to the country’s economic outlook, its dependence on oil and an geopolitical uncertainty. Yet money is being spent and new projects are starting to be commissioned. Onwards!

Iraq: Lucky Cement has expanded its clinker production at its joint venture Najmat Al-Samawah plant in Samawah with a new 1.82Mt/yr line, with the kiln successfully firing on 13 May 2025, according to a company announcement published on 14 May 2025. Lucky Cement said that it is also building a 0.65Mt/yr cement grinding plant at the site, due for commissioning in early 2026.

The producer said that the new capacity will enable it to supply more cement to the local market, with surplus marketed and sold domestically. These additions will bring Lucky Cement’s total consolidated production capacity to 21.48Mt/yr, across operations in Pakistan, Iraq and the Democratic Republic of Congo.

Pakistan: Lucky Cement has successfully completed Pakistan’s first ever clinker shipment to Brazil. Senior export manager Rafique Ahmed posted the news on social media, saying that the company had now ‘expanded [its] global footprint’ and strengthened Pakistan's presence in international markets.

Pakistan: Lucky Cement has commissioned a 28.8MW captive wind power project at its Karachi plant, which started operations on 22 October 2024. This reportedly makes Lucky Cement the first company in Pakistan to launch a renewable energy project of this scale, according to The News International. Lucky Cement now generates 55% of its total power consumption from renewable sources.

Pakistan: Lucky Cement has announced its reappointment of Muhammad Sohail Tabba to the role of chair of its board. The appointment will be effective through to 2027. Tabba has served in the role since 1993. He currently holds other executive positions in the textiles and energy sectors, at Gadoon Textile Mills, Lucky Textile Mills and Yunus Energy.

Meanwhile, Muhammad Ali Tabba will also continue to occupy the position of CEO through to 2027. He was first appointed to the role in 2005.

Pakistan: Lucky Cement disclosed a decrease in profit for the third quarter of the 2024 financial year, due to shrinking gross margins and a fall in cement sales, according to Pakistan Press International. The company's unconsolidated earnings decreased by 27% from the previous quarter. Gross margins narrowed from 36% to 28.8%, impacted by higher coal prices, increased power costs and a shift towards clinker exports which resulted in a 10% quarterly drop in cement sales volumes. Overall revenue declined to U$98.7m. Despite this, Lucky Cement's earnings over the first nine months of the fiscal year 2024 have grown by 67% year-on-year, supported by higher gross margins and increased income from higher interest rates and dividends from Lucky Cement Investments.

Changes are underway in South Asia’s second largest cement sector, with two legal developments that affect the industry set in motion in the past week. At a national level, the Competition Commission of Pakistan recommended that the government require cement producers to include production and expiry dates on the labels of bagged cement. Meanwhile, in Pakistan’s largest province, Punjab, a new law tightened procedures around the establishment and expansion of cement plants. At the same time, the country’s cement producers began to publish their financial results for the first nine months of the 2024 financial year (FY2024).

During the nine-month period up to 31 March 2024, the Pakistani cement industry sold 34.5Mt of cement, up by 3% year-on-year. Producers have responded to the growth with capacity expansions, including the launch of the new 1.3Mt/yr Line 3 of Attock Cement’s Hub cement plant in Balochistan on 17 April 2023. China-based contractor Hefei Cement Research & Design executed the project, including installation of a Loesche LM 56.3+3 CS vertical roller mill, giving the Hub plant a new, expanded capacity of 3Mt/yr.

Pressure has eased on the operating costs of Pakistani cement production, as inflation slowed and the country received a new government in March 2024, following political unrest in 2022 and 2023. Coal prices also settled back to 2019 levels, after prolonged agitation. Pakistan Today News reported the value of future coal supply contracts as US$93/t for June 2024, down by 2% over six months from US$95/t for January 2024.

Nonetheless, cost optimisation remained a ‘strong focus’ in the growth strategy of Fauji Cement, which switched to using local and Afghan coal at its plants during the past nine months. Its reliance on captive power rose to 60% of consumption, thanks to its commissioning of new waste heat recovery and solar power capacity. During the first nine months of FY2024, the company’s year-on-year sales growth of 14% narrowly offset cost growth of 13%, leaving it with net profit growth of 1%.

Looking more closely, the latest sales data from the All Pakistan Cement Manufacturers Association (APCMA) shows a stark divergence within cement producers’ markets. While exports recorded 68% year-on-year growth to 5.1Mt, domestic sales fell, by 4% to 29.4Mt. The association further breaks down Pakistani cement sales data into South Pakistan (Balochistan and Sindh) and North Pakistan (all other regions). Domestic sales dropped most sharply in South Pakistan, by 6% to 5.16Mt. In the North, they dropped by 3% to 24.2Mt. Part of the reason was a high base of comparison, following flooding-related reconstruction work nationally during the 2023 financial year. Meanwhile, the government finished rolling out track-and-trace on all cement despatches during the opening months of the current financial year, and commenced the implementation of axle load requirements for cement trucks. APCMA flagged both policies as potentially disruptive to its members’ domestic deliveries, amid a strong infrastructure project pipeline.

Pakistani producers suffer from overcapacity, but have established themselves as an important force in the global export market. They continue to locate new markets, including the UK in January 2024. Lucky Cement was among leading exporters overall, with a large share of its orders originating from Africa.

On 17 April 2024, the government of Punjab province set up a committee to assess new proposed cement projects, with the ultimate goal of conserving water. Falling water tables are considered a significant economic threat in agricultural Punjab. Besides completing an inspection by the new committee, proposed projects must also secure clearance from six different provincial government departments and the local government. While acknowledging the necessity of the cement industry, the government insisted that it will take legal action against any cement plant that exceeds water allowances.

Pakistan’s cement plants have grown in anticipation of a local market boom. Without this strong core of sales, underutilisation will remain troublesome, especially in North Pakistan where exposure is highest. At the same time, APCMA has given expression to the perceived lack of support affecting production and distribution. For an industry with expansionist aims, new restrictions on its growth and operations can feel like an existential menace.