Displaying items by tag: Plant
Ethiopia: Messebo Cement has hired Industrial Projects Service (IPS), a state-owned consultant, to conduct an assessment of the cement market around Addis Ababa. It wants to explore the feasibility of opening a grinding plant where semi-processed clinker from Tigray will be processed to produce cement.
"The project is mainly intended to minimise the transportation cost incurred from Mekelle to Addis Ababa, which is US$24.5 – 33.7/t, and hence to enable the plant to compete with existing cement plants in the city," said Kidane Tekelehaimanot, Messebo's deputy project manager. Mekelle is 770km away from Addis Ababa. The Addis plant, if opened, would receive and crush the semi-processed clinker by mixing it with additives, which account for 30% of the total amount currently transported from Mekelle. The Mekelle plant produces 83% of its 2.24Mt/yr cement production capacity.
Messebo is the second company after newcomer Habesha Cement to undertake a market study. Habesha, which has a designed production capacity of 2.5Mt/yr, has hired Waas International Consulting to assess the current and future demand and supply of cement, as well as to determine the need of for expansion. Dangote and Derba Midroc cement plants are also planning expansions, with Derba intending to double its 2.3Mt/yr production capacity.
Pakistan: A memorandum of understanding has been signed between the Punjab Government and Chinese cement producer Yantai Baoqiao Jinhong to establish a US$350m cement plant in Salt Range.
India: LafargeHolcim has entered into a letter agreement with Birla Corporation Limited, subject to approval by the Competition Commission of India (CCI), for the divestment of certain assets in India as part of the merger for US$768m. The proceeds from the sale of the divestment business will be used to further reduce debt.
The assets include Lafarge's Sonadih cement plant and Jojobera grinding plant in Eastern India, which have 5.15Mt/yr of cement production capacity. The transaction with Birla Corporation will be submitted to the CCI for approval and is subject to other regulatory approvals and customary conditions. Following the divestment, LafargeHolcim will have around 68Mt/yr of cement capacity in India.
Cemex announces sale of its operations in Austria, Hungary and Croatia, Bosnia & Herzegovina, Montenegro and Serbia
12 August 2015Europe: Cemex has signed an agreement for the sale of its operations in Austria, Hungary, Croatia, Bosnia and Herzegovina, Montenegro and Serbia.
Its assets in Croatia, Bosnia and Herzegovina, Montenegro and Serbia will be sold to Duna-Dráva Cement (HeidelbergCement) for approximately Euro231m. The assets mainly consist of three cement plants (approximately 1.66Mt of cement sold in 2014), two aggregate quarries (approximately 0.16Mt of aggregates sold in 2014) and seven ready-mix plants (approximately 0.25Mm3 of ready mix sold in 2014). Cemex's operations in Croatia, including Bosnia and Herzegovina, Montenegro and Serbia had net sales of approximately Euro124m in 2014.
Its assets in Austria and Hungary will be sold to Rohrdorfer Group for approximately Euro160m. The Austrian operations consist of 24 aggregate quarries (approximately 6.47Mt of aggregates sold in 2014) and 34 ready-mix plants (approximately 1.60Mm3 of ready-mix sold in 2014). Cemex's operations in Austria had net sales of approximately Euro217m in 2014. The Hungarian operations being divested consist of five aggregate quarries (approximately 1.36Mt of aggregates sold in 2014) and 34 ready-mix plants (approximately 0.46Mm3 of ready-mix sold in 2014). Cemex's operations in Hungary had net sales of approximately Euro42.2m in 2014.
The proceeds obtained from the transactions will be used mainly for debt reduction and for general corporate purposes. The closing of the transactions is subject to the satisfaction of standard conditions for this type of transaction, which includes authorisation by regulators. Cemex currently expects to finalise the transactions during the fourth quarter of 2015.
Anhui Conch to build cement plant in Ulyanovsk
11 August 2015Russia/China: Anhui Conch Cement plans to build a 2Mt/yr capacity cement plant in Ulyanovsk, Volga for Euro274m.
Lipetskcement plans plant upgrade
11 August 2015Russia: Under instructions from the Rosprirodnadzor environmental watchdog, Lipetskcement has started to install electrostatic precipitators to prevent the pollution of air with cement dust. The precipitators are mounted on the third production line's kiln. Cement dust emissions were registered at the plant during the start-up and commissioning of the plant. As such, it received new instructions to strengthen environmental controls with laboratory measurements of air quality.
Philippines: Holcim Philippines will invest up to US$40m to expand its production capacity from 8Mt/yr to 10Mt/yr target by the end of 2016.
Holcim Philippines president and CEO Eduardo A Sahagun said that the company was gearing up to improve its facilities in Calaca and Mabini in Batangas, as well as in Norzagaray in Bulacan. Sahagun said that the newly-acquired Star terminal of Lafarge Republic would also increase its production capacity.
"We are reviving a lot of projects. Our Calaca plant is easily adjustable to additional volume as well as the Mabini plant and the Star terminal. The Star terminal could double our capacity. Cement demand is growing and we have no option but to raise our supply," said Sahagun. He expects to see surging market demand due to new public-private partnership (PPP) projects and as more infrastructure major players in the country have announced expansion plans.
"The market prospects remain bright as construction activity is expected to continue," said Sahagun. He attributed the growth to higher private construction activities and accelerated government infrastructure spending.
"Our investment in plant upgrades allows our plants to run longer before scheduled maintenance activities. This will pay off in the current market environment as we are able to meet the demands of customers," Sahagun added.
Cement plant worker killed in Maharashtra
11 August 2015India: A 27-year-old man identified as Jaheed Khan was killed and his body was dumped in the residential quarters of a cement plant in Revati, Maharashtra where he worked, according to the Press Trust of India. Assistant police inspector G K Matondkar of the Ganeshpuri police station said that Jaheed Khan was stabbed to death between 6 and 7 August 2015. The body was found on 10 August 2015. An investigation is ongoing.
Indonesia: Indocement Tunggal Prakarsa plans to discontinue production at its P1, P2, and P6 cement plants in Citeureup, West Java to improve efficiency and maintain margin stability amid weak demand in the cement industry.
"We seek to stabilise margins in 2015 by shutting down plants that are not efficient, including plants P1, P2 and P6 in Citeureup," said Christian Kartawijaya, president director of Indocement. He said that operations in plants P1, P2, and P6 were no longer efficient and that they were usually only used as backup when another plant was on maintenance. The lost production from the closure of the three plants will soon be replaced by production from the new 4.4Mt/yr capacity P14 plant, which is due for completion by the end of 2015.
Indocement also plans to reduce fixed costs and to postpone some of its non-urgent projects and expansions, including cutting down 2015's capital expenditure to maintain its performance. "We plan to decrease our 2015 capital expenditure to US$258m, as demand for cement has not risen amid a cement supply hike. Therefore, we will try to postpone our investments," said Kartawijaya. He added that the purchase of stone reserves and the investment in a new cement plant in Pati, Central Java will be postponed.
Indocement's revenues for the first six months of 2015 dropped by 6.6% year-on-year to US$654m due to an 8.8% decline of domestic sales to 8.2Mt. Its market share also shrank to 29.1% from 30.5% in 2014 due to weak domestic consumption, tight competition and oversupply in the national market. The decline in revenue and sales volume also resulted in 4.7% lower earnings (US$226m) before interest, taxes, depreciation and amortisation (EBITDA) and an 8.4% lower net profit at US$169m for the first half of 2015.
PPC on track with second Zimbabwe plant
07 August 2015Zimbabwe: PPC is on track to commission its second cement plant in Zimbabwe in the second half of 2016. It is building its new 700,000t/yr plant at Msasa near Harare at a cost of US$80m. The plant is being built by China's Sinoma International Engineering.
PPC aims to generate 40% of its total revenue from outside South Africa by 2017, compared with about 28% now. Including its second Zimbabwe plant, PPC has four cement manufacturing plant projects in Africa. The other projects are in Rwanda, the Democratic Republic of Congo and Ethiopia.
Njombo Lekula, the managing director of PPC, said that the investment PPC was making in the Msasa plant was a vote of confidence in Zimbabwe's future and an expression of its commitment to build, grow and contribute meaningfully to the national economy while delivering on local imperative. "PPC Zimbabwe is looking to the future of the country, with today's event providing a promise of things to come. While our existing plant in Bulawayo has positioned us well in Matabeleland, it's clear that much of our country's future growth centres around Harare and northern Zimbabwe," said Lekula.
PPC is engaging with numerous local suppliers to leverage the scope of opportunities on this project beyond the main engineering, procurement and construction management (EPCM) agreement. "Because almost 70% of the total value of the EPCM is allocated to the supply of actual plant equipment, it was necessary for us to contract with a provider of the likes of Sinoma to ensure we create a world class plant in and for the region. Sinoma has contracted local labour as part of its workforce on the project, as well as meeting our non negotiable local supply requirements," said Lekula. He added that local contractors, including JR Goddard Construction, Ascon-Tencraft and HVC, had already worked on the project.
"As Zimbabwe's largest producer of ordinary Portland cement and the only producer of 42.5 cement, we are ideally positioned to play a leading role in developing the country's infrastructure. We have the equipment, processes and tanker fleet in place and are thus able to handle the bulk deliveries that are vital to these big projects. As such, we see ourselves as providing not just cement but a total solution to our customers," said Lekula.