Displaying items by tag: Republic Cement

Philippines: CRH and Aboitiz Equity Ventures subsidiary Republic Cement and Building Materials plans to roll out a quality control system to detect product quality across all of its cement plants by 2022. Business World News has reported that the company currently uses data science-based techniques at three sites. It says that it uses the method to predict the 28-day compressive strength without moulding and curing of a batch of cement.

Manufacturing vice president Lloyd Vicente said that with accurate predictions, “our operations can make it quick and precise adjustments to our recipe and other operating parameters, therefore reducing our CO₂ emissions.”

Philippines: Republic Cement has said that it expects the cement sector in the Philippines to grow strongly in 2021 following a 10% decline in demand in 2020. Speaking to local press, the company’s president and chief executive officer Nabil Francis said that the drop in demand in 2020 was actually less severe than the expected 15%. He added, “We strongly believe that we will get back to 2019 level in 2021. That means 12% growth compared to 2020.” Francis added that the industry is expected to sell 35Mt of cement during 2021. The main driver is the bagged cement segment, with infrastructure and the non-residential, likely to grow less rapidly.

Francis additionally said that he welcomed the Department of Trade and Industry’s investigation into alleged dumping of cement into the Philippines from Vietnam. He said that the imported cement is sold at very low prices, its production having been subsidised by the Vietnamese government. He said the influx of imported cement has injured the local industry.

Philippines: Republic Cement, a subsidiary of Ireland’s CRH, has won the Quarry Operations award at the 2021 Presidential Mineral Industry Environmental Awards in Quezon City for its work sustainably supplying limestone to its Bulacan and Batangas cement plants. The Batangas quarry also won the Safest Quarry award, while the Bulacan quarry won the Best Mining Forest Programme in the Non-metallic category. The company’s Iligan quarry won the Platinum Achievement for Quarry Operations award. President Lloyd Vicente received the prizes.

Philippines: Republic Cement and Nestlé Philippines have signed an agreement to co-process Nestlé’s post-consumer plastic waste in Republic Cement’s cement kilns. The deal was signed by Nestlé Philippines’ Chairman and CEO Kais Marzouki, its Corporate Affairs Head Attorney Ernesto Mascenon and Republic Cement’s Renato Sunico and Nabil Francis, CEO of Republic Cement Services. In April 2018, Nestlé globally announced a commitment that 100% of its packaging will be recyclable or reusable by 2025. The company's vision is that none of its waste ends up in landfill or as litter.

“Nestlé is aiming for plastic neutrality, essentially recovering plastics equal to what we produce,” said Kais Marzouki. “Aside from our current collection and recycling initiatives, we believe this effort will help us gather and co-process bigger volumes of post-consumer waste. We target to divert more post-consumer waste from landfills and the ocean. This partnership will contribute positively in helping clean up the Philippines.”

“We are happy to partner with Nestlé Philippines and to help address the pollution from residual plastics and sachets,” said Nabil Francis. “This is a win-win situation for us and the environment. Together, we can build a greener, stronger republic.”

Philippines: Cement producers say that if the government does not implement a permanent safeguard duty on cement imports they may reconsider investment plans to upgrade their plants. Representatives of Taiheyo Cement, Republic Cement, Holcim and Cemex made the comments at public hearings by the Tariff Commission, according to the Philippine Star newspaper. The commission is conducting an investigation to determine whether the provisional safeguard duty imposed by the Department of Trade and Industry (DTI) on cement imports should be kept.

During the hearings, Cirilo Pestaño II the executive director of the Cement Manufacturers Association of the Philippines (CEMAP), lobbied the government to impose a higher ‘definitive’ safeguard duty. He said that imports of cement rose by 64% year-on-year to 1.74Mt in the first quarter of 2019 from 1.06Mt in the same period in 2018 despite the provisional safeguard measure being in place.

Philippines: Republic Cement has lunched its first Fast Laboratory On Wheels (FLOW), a mobile laboratory dedicated to providing technical support to construction and building industry players. The mini-truck, which has a pull-canopy converted into a laboratory, carries equipment and apparatus that can perform tests on concrete, aggregates and cement.

“The growing demand for quality construction solution is a primary motivation for Republic Cement’s move to establish its first mobile laboratory,” said Republic Cement president and chief executive officer (CEO) Nabil Francis. FLOW is intended to support the country’s rapid infrastructure development, under the government’s ‘Build, Build, Build’ program.

The mobile laboratory can be transformed into a demonstration area where technical training may be conducted. It can also be despatched quickly to a specific site to provide analysis within hours. FLOW will be deployed in the greater Metro Manila area and regions in Luzon such as Calabarzon and Central Luzon from June 2019.

Philippines: Republic Cement has held a rally assembling over one thousand construction workers at its Norzagaray Plant to aim for five million safe man hours. The cement producer has reached 4.5 million man hours at its expansion projects at Bulacan, Batangas and Iligan. This includes no lost-time injuries or fatalities.

“Safety is not a punishment. It’s not a punishment to wear your helmet, boots, or harness. It’s a gift of life - the life of your fellow workers and of your family,” said
Roy Ruedas, Project Lead at Aboitiz Construction.

Philippines: Republic Cement has launched Kapit-Balay Masonry Cement. The type S high-strength masonry cement product is intended for plastering, brick or block laying and block filling. The product is being produced at the company’s Danao plant in Debu.

Philippines: Republic Cement plans to install bag filters on its clinker conveyors, cement mills and packaging lines at its Batangas and Teresa plants in 2019 to replace electrostatic precipitators. It follows the installation of kiln bag filters, according to the Business Mirror newspaper. Following the upgrade it reduced its dust emissions by 75% to 20mg/Nm³, below the national limit of 150mg/Nm³. The cement producer is also considering building concrete roads at its unit to further reduce dust emissions.

The cement industry in the Philippines has been generating a lot of ‘steam’ in the past three months. Some of this has now come to a head in the last few weeks with the Department of Trade and Industry’s (DTI) decision to impose tariffs on imported cement and the Philippine Competition Commission’s (PCC) on-going investigation into alleged-anti-competitive behaviour. Then, there was the unnamed sourced quoted by Bloomberg this week that LafargeHolcim was seriously thinking about selling up in the country.

Resistance to imported cement has been building for a while as local producers and importers have repeatedly clashed in the media. The latest thread of this story started in September 2018 when the DTI started an investigation into imports. A review by the department found that imports grew by 70% year-on-year in 2014, 4391% in 2015, 549% in 2016 and 72% in 2017. However, the market share of imports grew from 0.02% in 2013 to 15% in 2017. This was followed by various organisations taking sides. The Philippine Constructors Association, Laban Konsyumer (a consumer group), the Philippine Cement Importers Association and others came out on the side of the importers, warning of the risk to prices and consumers if duties were implemented.

It didn’t stop the DTI though. It imposed a provisional safeguard duty of US$0.16/bag on imported cement, around 4% of the cost of a 40kg bag. The PCC then said that it was going to consider the new tariff as part of its on-going investigation. Its probe started in 2017 following allegations that the Cement Manufacturers Association of the Philippines (CEMAP), LafargeHolcim Philippines and Republic Cement and Building Materials had violated the Philippines Competition Act by engaging in anti-competitive agreements.

Amid all of this, LafargeHolcim popped up earlier this week with a news story that it was actively trying to find the ‘right’ price for its local subsidiary, Holcim Philippines. The ‘right’ price at the moment being something around US$2.5bn for four integrated plants and associated assets. That’s around US$225/t of production capacity using the total of 8.4Mt/yr in the Global Cement Directory 2019 and considering LafargeHolcim’s 75% share in the subsidiary. This is about what you’d expect, but it is certainly higher than the US$120/t LafargeHolcim has officially accepted for its divestment of its Indonesian operations.

Given the anonymous nature of the sources involved, it’s uncertain whether LafargeHolcim’s alleged intentions to sell in the Philippines is anything more than market scuttlebutt. What is more certain is that Holcim Philippines has had a tough time so far in 2018, reporting a 23% year-on-year drop in earnings before interest, taxation, depreciation and amortisation (EBITDA) to US$64.8m in the first nine months of 2018 from US$83.9m in the same period in 2017. Sales have grown but this has been hit by the fuel, power and distribution costs as well as the depreciation of the Philippine Peso against the US Dollar. It also blamed imports for its problems. However, alongside all of this the company announced in December 2018 that it was spending US$300m towards increasing its production capacity by 30% to 13Mt/yr by 2020. This includes upgrades to its plants at Bulacan and Misamis Oriental with the installation of new kilns, mills and waste heat recovery systems.

The latest victory in the war between producers and importers seems to be on the side of the producers as the government steps in with protection for the industry. The Philippines’ economy is doing well with its gross domestic product (GDP) forecast to rise by 6.5% in 2019 by the World Bank. The trick for the government will be striking the balance between shielding industry from dumping and allowing the construction industry to keep on growing. Rumours about LafargeHolcim selling up are enticing but seem less likely than LafargeHolcim’s decision to exit Indonesia. Leaving would mean abandoning South-East Asia and exiting a country with a growing industry.