Displaying items by tag: Semen Indonesia

Indonesia: Semen Indonesia is seeking US$50 - 70m in bank loans to help finance the construction of a new cement plant in Jayapura, Papua. The company has recently announced its intention to construct the first cement plant in the country's most eastern Province, in order to meet the region's demand potential and to reduce distribution and logistics costs.

"For the Papua plant, we will seek external funds like from loans on top of equity injection," said Semen Indonesia's finance director, Ahyanizzaman.

He said that Semen Indonesia is still looking for suitable land and bank loans are expected to be secured in 2015. Semen Indonesia is completing the feasibility study for the project, which is slated to have a capacity of 0.6 - 1Mt/yr. Construction is anticipated to start in 2015.

Indonesia: PT Semen Indonesia is considering the construction of a cement plant in Papua in a bid to supply the market in the country's easternmost province. Semen Indonesia president director Dwi Soetjipto said the location of the plant would be either in Jayapura or Manokwari, the two largest cities close to limestone reseerves, according to local media. The plant will have a cement production capacity of 0.6 – 1Mt/yr with an investment of up to US$100m.

"We hope the study can conclude soon so that we can include the investment needed for the plant in our next year's capital expenditure budget. It might take around three years to construct the facility before it can commence commercial operations," said Dwi Soetjipto.

According to Semen Indonesia's estimates, Papua consumes around 600,000t/yr of cement, or 40% of the total eastern Indonesia cement consumption of 1.5Mt/yr. Semen Indonesia supplies around half of Papua's cement market. With the new factory, it is expected to increase its market share to around 70%.

The company has projected that cement demand in Papua will hit around 900,000t/yr from around the time the company has finished building its new plant.

Increasing its market share in the region will place Semen Indonesia in competition with Indocement Tunggal Prakarsa and Semen Bosowa. Currently the company supplies the Papua market from its subsidiaries Semen Gresik in East Java and Semen Tonasa in South Sulawesi.

In 2013 Semen Indonesia built a rotary packing plant in Sorong, West Papua at a cost of US$13.8m. The plant produces 2200 bags per hour and currently supplies 300 - 400t/day of cement to the West Papua area.

Indonesia: Three state cement manufacturers, PT Semen Indonesia, PT Semen Padang and PT Semen Tonasa, have been using biomass as alternative energy source to replace coal and reduce electrical energy in stages.

Semen Indonesia has won an energy award from the Energy and Mineral Resources Ministry in recognition of its efforts to diversify energy needs by taking advantage of biomass renewable energy as an alternative fuel and to play an active role in developing new technology and innovations in the energy sector.

"The award has confirmed the commitment of Semen Indonesia to implementing a concept of sustainable business," said Semen Indonesia president director Dwi Soetjipto. He added that the cement industry is an energy-intensive industry, which also consumed coal as non-renewable energy. "By taking advantage of biomass, double goals could be achieved: first, conserving the environment and second, increasing the efficiency of operating costs, which will eventually increase in corporate profitability."

The use of biomass has stimulated local economy because it had been obtained from areas around the plants, including Tuban, Lamongan and Bojonegoro Districts in East Java, as well as Rembang District in Central Java.

"The use of biomass has also helped to reduce greenhouse gas emissions so that the impact of global warming can be minimised," said Soetjipto. Semen Indonesia has always increased its use of biomass as an alternative fuel to reduce coal consumption every year, Soetjipto added.

Indonesia: Claudius Peters has received an order from Semen Indonesia to supply three new cement storage silos for their new integrated cement plant in Rembang, Central Java.

Claudius Peters will supply three Expansion Chamber (EC type) storage silos, with a diameter of 24m and a volume of 20,000t each. Cement will be discharged to two mobile VME-type bulk loading stations underneath each silo. Separate aeroslide transport to the packing plant is also included. These three new cement storage silos will be integrated with the four new packing plants which Semen Indonesia ordered at the start of 2014 from Claudius Peters.

Indonesia: Semen Indonesia has reported US$1.13bn of revenue in the first half of 2014, a 12.8% year-on-year increase. During the first six months of 2013, revenues grew by 31.9% compared to 2012. The decelerated growth is attributed to reduced domestic demand, which is affecting the Indonesian cement industry as a whole.

Sales volumes in the first half of 2014 grew by 4.6% year-on-year to 12.8Mt. Semen Indonesia's subsidiary, Semen Gresik, contributed almost 54% of the sales volumes. Semen Padang accounted for 26% and Semen Tonasa contributed the remaining 20% of sales volumes. Net profit for the first six months of 2014 stood at US$46.9m, a 9.3% year-on-year increase, while higher expenses and foreign exchange losses contributed to higher costs. Semen Indonesia has forecast an 8% increase in revenue for the whole of 2014.

The latest statistics from the Indonesian Cement Association show a 4% increase in domestic cement consumption in the first half of 2014, lower than the 7.5% growth reported for the first half of 2013.

Vietnam: Semen Indonesia plans to invest up to US$300m towards building a cement plant in Vietnam in the next five years as part of its business expansion in Southeast Asia. The Indonesian state-run cement producer intends for its subsidiary Thang Long Cement to build a 1.5Mt/yr cement plant, according to General Director Dwi Soetjipto. Construction is scheduled to start in early 2015 with a operation due to start in 2018.

Thang Long Cement currently holds a cement production capacity of 2.5Mt/yr and the new plant is intended to meet the increasing demand for cement in Vietnam and other Asian countries, including Singapore, Cambodia, Laos and Myanmar. Semen Indonesia holds a 70% stake in Thang Long Cement. It has set a target of becoming one of the leading cement producers in Southeast Asia.

Vietnam will not face a shortage of cement in either the short or long term as the supply is estimated at 75 - 76Mt/yr in 2015 while demand in 2014 is estimated at 65 – 67Mt/yr, according to the Ministry of Construction. The local cement industry had around 2.59Mt of unsold products, mainly clinker, at the end of April 2014.

One of the ideas aired by several speakers at last week's 6th Brazilian Cement Congress was that using cement as a construction material is inherently a sustainable option.

The reasons for this included the durability of cement's construction products and the role cement plays in improving the living standards of a country. For example, under the onslaught of extreme weather like hurricanes, concrete structures are more likely to remain standing. Or, for a country like Brazil with sections of society living in long-term 'temporary' buildings in its favelas or shanty towns, providing affordable cement to help the country build better housing for its inhabitants is the only sustainable future that could be considered.

Perhaps in line with this concept of cement-as-sustainable-construction-material we see Semen Indonesia this week announcing expansion plans in three countries in South and Southeast Asia.

In West Sumatra a Semen Indonesia subsidiary has started building a 3Mt/yr cement plant in Padang. Then in Bangladesh Semen Indonesia revealed its intention to buy a 1Mt/yr plant. Finally, the state-owned Indonesian cement producer said that its Semen Gresik subsidiary was planning to build a new cement plant in Central Java at Rembang in June 2014. From previous press releases we can see that both new plants are FLSmidth builds. Both orders were announced in early 2014. Each has a capacity of 8000t/day.

The plans to expand outside of Indonesia echo reports that Semen Indonesia was set to buy a minority share in a Myanmar cement producer. Although the producer was unnamed as of early May 2014, Semen Indonesia CEO Dwi Soetjipto valued the stake at US$30m and the producer's production capacity at 1.5Mt/yr in comments to the Jakarta Globe.

Altogether the two new plants in Indonesia will place Semen Indonesia's total cement production capacity at 40Mt/yr by 2017 according to company figures. This would be enough to place the company within the top 20 of the world's largest cement producers by production capacity following the research from Global Cement's 'Top 75 global cement companies'.

In a nice coincidence, the company with a production capacity of 40Mt/yr on that list was Eurocement. Last week the Russian cement producer announced that it had signed contracts worth Euro387m with Chinese companies - including Sinoma, CNB, Sinomach and CAMC Engineering Co - to add 17Mt/yr cement production capacity across six plants in Russia. Another six or seven more construction agreements for cement plants are also expected to be signed in the coming months.

Certainly for the countries Semen Indonesia is focusing on – Indonesia, Bangladesh and Myanmar, with low gross domestic product per capita – providing the raw material for stronger and more durable buildings covers some of the sustainability bases. Yet if all these new plants only use fossil fuels and are subject to few environmental restrictions then that undermines some of this. However, whether all this expansion is sustainable or not, the cement industry never remains stationary.

Asia: PT Semen Indonesia's subsidiary PT Semen Padang has commenced construction of its US$279.5m Indarung VI cement plant in Padang, West Sumatra on 26 May 2014. The new plant, which has an annual cement production capacity of 3Mt/yr, is expected to commence operations in the second half of 2016.

"We are developing the Indarung VI factory as the demand for cement keeps increasing across Sumatra and western parts of Java," said Dwi Soetjipto, CEO of PT Semen Indonesia. With the operation of the new plant, Semen Padang's total cement production capacity is expected to increase to 10.5Mt/yr, up from 7.5Mt/yr.

Brisk development of property, toll roads, and other infrastructure projects has pushed up demand for cement in East Java. "Demand for cement in the country has increased. All cement production is absorbed by the market for government and private properties and infrastructure projects," Bambang Djoko claimed. The commercial director of PT Semen Gresik Aunur Rosyid said that cement sales in West Java reached 2.83Mt in the first four months of 2014, an increase of 9.8% from 2.56Mt in 2013. "The growth exceeded the 3.7% growth of cement sales nationally in the same year," said Rosyid.

Elsewhere, PT Semen Indonesia has announced that it may acquire a cement plant in Bangladesh as part of its efforts to expand business. Soetjipto stated that the Bangladeshi cement plant has a production capacity of 0.60 – 1Mt/yr.

"We are now in the process of approaching the management of the plant for further negotiations. Hopefully, it can be realised in the coming six months," Soetjipto said. He was reluctant to reveal financial details, saying that the acquisition value was less than that made for Thang Long Cement in Vietnam. In November 2012 Semen Indonesia acquired 70% of Thang Long Cement (worth US$157m) from Geleximco.

Soetjipto also disclosed that Thang Long Cement will build a new plant in Rembang, Central Java in June 2014. "We will begin the construction of a new plant in Rembang in mid-June 2014," he remarked. He explained that with the development of new factories in Padang and Rembang and upgrades to the existing plants, Semen Indonesia will have a combined production capacity of 40.8Mt/yr by 2017.

PT Semen Indonesia hopes to boost its sales in Vietnam by expanding the production capacity of its Vietnamese subsidiary Thang Long Cement. " Thang Long Cement's market share in Vietnam is relatively small at around 2.3Mt/yr, but its market potential is huge," said Thang Long Cement executive Bambang Djoko.

Indonesia: Semen Gresik, a subsidiary of Semen Indonesia, will receive a non-cash loan facility worth US$123m from the lender to build a new 3Mt/yr cement plant in Rembang regency, Central Java.

Cement producer PT Semen Gresik, subsidiary of state-owned PT Semen Indonesia, has secured a letter of credit (L/C) facility to help finance the construction of its newest plant. Under the deal, Abdul Rachman, the state lender of Bank Mandiri, agreed to issue L/Cs for Semen Gresik for the next 42 months to support the purchase of machinery or equipment from overseas. The equipment will be used to construct Semen Gresik's new plant in Rembang, Central Java. The plant is worth US$325m and is expected to commence operations in 2016 with a cement production capacity of 3Mt/yr.

The plants will be operated by subsidiary PT Semen Padang and are currently able to produce up to 6.5Mt/yr of cement. "We are looking to increase the annual capacity by 3Mt/yr and the project will need around US$281m in investment," said Semen Indonesia finance director, Ahyanizzaman. "About half of the costs will be financed by our internal funds and the rest by a syndicated loan, led by Mandiri." Supported by the Rembang and Indarung plants, Semen Indonesia's total production capacity will surge to 40Mt/yr by 2017, from the 31.8Mt/yr that has been forecast for 2014.

Indonesia: FLSmidth has received a Euro42m order from Indonesian cement producer PT Semen Gresik for a greenfield cement plant with a capacity of 8000t/day. The new plant will be located just outside of the city of Rembang in the north east of Java, Indonesia.

The order comprises equipment for the main part of the production line, including a raw mill, coal mill, preheater, kiln, burner, clinker cooler and silo equipment as well as a complete control system for the entire plant. The order will be booked by the Cement Division and will contribute beneficially to FLSmidth's earnings until the end of 2015.

The new cement plant will be PT Semen Gresik's fifth production line. FLSmidth has supplied the company's four other production lines that are located in Tuban, Java. PT Semen Gresik is part of the PT Semen Indonesia Group, which currently has a total capacity of 30Mt/yr of cement from all of its plants.

"This is the second order to FLSmidth from the PT Semen Indonesia Group within two months and we are happy to continue our long successful partnership with the group," said president of the Cement Division, Per Mejnert Kristensen.