Displaying items by tag: Switzerland

Switzerland: After an initial increase earlier in 2024, the Swiss cement industry experienced a decline from July - September 2024 with deliveries falling by 8% year-on-year to 914,625t, according to AWP Swiss News. In its latest report, Cemsuisse attributes this decline to a continued reluctance to invest in construction. Despite this, the organisation notes potential signs of recovery, particularly in infrastructure projects.

Switzerland: ABB has entered into a memorandum of understanding with UK-based climate tech company Carbon Re, to explore integrated solutions aimed at accelerating the decarbonisation of cement production while improving productivity. The collaboration will reportedly combine ABB's expertise in automation and process control with Carbon Re's AI and machine learning technologies. The partnership follows a successful pilot at a cement plant in the Czech Republic, where ABB plans to augment its ‘Ability Expert Optimizer’ solution with Carbon Re's AI platform. This integration is expected to automate and optimise plant conditions, potentially reducing specific energy consumption by up to 5% and increasing alternative fuel use by 50% by maintaining optimal kiln conditions.

CEO at Carbon Re, Josh Vernon, said “At Carbon Re we are accelerating industrial decarbonisation through the use of cutting-edge AI – our models have demonstrated that AI can find efficiencies within the complex chemical processes of material production, especially cement.”

Global portfolio manager for Business Line Digital, ABB Process Industries, Tyron Vardy said “Driving down the emissions of cement production is a pressing priority for the industry. Our collaboration with Carbon Re will bring us closer to achieving this. Enhanced by cloud-based AI technology, our decision support software will be able to help customers enhance and improve the efficiency of their systems faster than ever before.”

Argentina/Mexico/Spain: Holcim has appointed Pablo Bittar as the Country CEO of Argentina, Christian Dedeu as the Country CEO of Mexico and Ricardo de Pablos as the Country CEO of Spain. Dedeu succeeds Jaime Hill, who has become Region Head North America. Bittar succeeds Dedeu. De Pablos succeeds Carmen Díaz, who has been appointed as the Chief People Officer in Holcim Group.

Dedeu previously worked as the CEO for Holcim Argentina from 2020. Before this he was the Commercial Director for the company in the country. He originally started working for Holcim in Argentina in 2007 before moving to Holcim Costa Rica in 2016 where he eventually became Commercial Director (Central America). Earlier in his career he worked for ExxonMobil in Argentina from the late 1990s. He is a graduate from the University of El Salvador in Buenos Aires and holds a Master in Business Administration from the IAE Business School.

Bittar worked for Holcim Argentina from late 1990s until 2012, eventually becoming a Procurement Officer. He then worked for Holcim in Ecuador and Colombia becoming the Head of Supply Chain Latin America in 2023. Bittar is an qualified accountant from the National University of Córdoba with a master’s degree in business administration from the same institution.

De Pablos joined Holcim in 2005. He became Regional Director Aggregates in Spain in 2009, Director Mediterranean Area in Spain in 2012, Export Director in 2016 and Director of Business Development and Exports in 2022. Prior to working for Holcim he was a Senior Consultant for PriceWaterhouseCoopers. De Pablos holds a degree in industrial engineering from the Universidad Politécnica de Madrid and an executive degree in business administration from the IE Business School.

Global: Holcim has made three senior appointments in North America and at the group level.

Jaime Hill, the Country CEO of Mexico, has been appointed Region Head North America with immediate effect. He succeeds Toufic Tabbara, who is leaving the company. Hill joined Holcim in 1996 and has over 30 years of international experience, in finance, sales and marketing in the US and Latin America.

Carmen Diaz, the Country CEO of Spain, has been appointed as Chief People Officer with effect from 1 October 2024. She succeeds Feliciano González Muñoz, who is planning to retire at the end of 2024. Diaz joined Holcim in 2002 and has held commercial and general management roles in Madrid, Paris, Lyon and London.

Lukas Studer, General Counsel Corporate and M&A, has been appointed as Group General Counsel with effect from 1 November 2024. He succeeds Mathias Gaertner, who is leaving the group. Studer joined Holcim in 2008 and has been General Counsel Corporate and M&A since 2017, supporting corporate, finance and M&A.

Switzerland: Holcim has entered a partnership with Kibag and Oxara for the production and distribution of Oxacrete Oulesse, a cement-free binder developed by Oxara. This new product reportedly aims to supply up to 10% of Switzerland's annual concrete market. Oxacrete Oulesse is made with materials from deconstruction, offering a low-carbon alternative to traditional cement.

Heidelberg Materials inaugurated a plant near Katowice in Poland this week for separating and sorting demolition concrete. This gives us the chance to catch up with the state of construction and demolition waste (CDW) for the cement and concrete sectors and consider the differences between the strategies of the multinational heavy building materials companies in Europe and the US.

The new CDW recycling unit has a capacity of up to 100t/hr. Heidelberg Materials says that it is the “first company in the industry to introduce high-quality, selective concrete separation at this scale.” The company is using its proprietary ReConcrete process to sort out fractions from the CDW including sand, gravel and, finest of all, recycled concrete paste (RCP). That last one is particularly valuable because it can either be used as an alternative raw material for clinker production by replacing limestone or as a secondary cementitious material. Heidelberg Materials is also promoting the potential use of RCP as a carbon sink over the lifetime of a concrete structure via ‘enforced carbonation.’ The RCP is exposed to raw exhaust gases from cement production allowing it to both mineralise CO₂ and act as a clinker substitute. To further explore this option Heidelberg Materials is building an industrial pilot at its Górażdże plant to test the concept with construction expected by the end of 2024.

Both Holcim and Heidelberg Materials have been visibly busy buying up more aggregate recycling companies over the last nine months since Global Cement Weekly last reported on CDW. Holcim acquired Germany-based Mendiger Basalt in January 2024, Switzerland-based Cand-Landi Group and UK-based Land Recovery in June 2024, and Belgium-based Mark Desmedt in July 2024. It also said at the start of the year that it aimed to conclude 15 - 20 new acquisitions in 2024 with a focus on CDW companies in Belgium, France, Germany and the UK. Heidelberg Materials bought UK-based B&A Group in May 2024 and US-based Highway Materials and Aaron Materials in July 2024. Holcim has set itself a target of recycling 12Mt/yr of CDW by 2030 by using its ECOCycle technology. It reported 8.4Mt/yr in 2023 and hopes to reach 10Mt/yr in 2024.

Some of the recycling companies mentioned above are based in the US but the pace of CDW acquisitions have generally been faster in Europe. In the US, meanwhile, the heavy building materials producers have tended to buy more general aggregates companies. Heidelberg Materials announced on 30 July 2024 that it was buying Albany-based Carver Sand & Gravel. This followed the companies mentioned above and Texas-based Victory Rock, also in July 2024. Holcim said in its first half-year results for 2024 that it had ‘executed’ a bolt-on acquisition in the US that would strengthen its aggregate and ready-mixed concrete business. Cemex also revealed a joint-venture agreement with sand and gravel supplier Couch Aggregates and marine bulk product distributor Premier Holdings in July 2024. It said that the move was part of its “ongoing strategy to accelerate growth in the US and expand its aggregates business.” A big recent deal in the sector was the merger of the US-based operations of Summit Materials and Cementos Argos that completed in January 2024. Although at the time we concentrated on the cement-side of the transaction, it also gave the organisation just under 5Bnt of aggregate reserves.

It may be a stretch to call what’s going on here a trend. Yet the large heavy building materials companies do appear to be acting differently in the US and Europe with regards to aggregate companies and CDW recyclers. The main drivers here are the strength of the US market and the stricter environmental legislation in Europe. Higher population density in Europe compared to the US may also be playing a part in the differences in speed of adoption between the two markets. The ongoing Holcim spinoff demonstrates the differences between the two market regions in bold terms. In short, the company has decided to split itself in two in order to meet the different needs of each market. As for CDW, the trickle of acquisitions keep coming and momentum is steadily building.

Switzerland: Neustark has appointed Christoph Kisker as its Chief Revenue Officer. He will lead commercial functions at the company to target global growth. Kisker previously worked as the VP Global Sales (Digital Consulting) for software-as-a-service company Celonis. Before that he held the role of Assistant Manager at KPMG.

Switzerland-based Neustark is commercialising technology to store CO₂ from the air in recycled mineral waste such as demolished concrete. Its proprietary process captures CO₂ from biogas producers and then binds it into mineral waste such as demolition concrete via an accelerated mineralisation process. The company has rolled out its carbon removal technology at 19 sites across Switzerland, Austria, Liechtenstein and Germany. Holcim invested in Neustark in 2023.

Switzerland: Cement deliveries in Switzerland decreased by 8% year-on-year in the second quarter of 2024, reaching 965,200t. Over the first half of 2024, a decline of 8% to 1.8Mt was also reported. Industry organisation Cemsuisse attributes the drop to economic uncertainties, supply chain disruptions and high energy prices. Although civil engineering projects may stabilise the market, a quick recovery in residential construction is not anticipated, according to a press release given by Cemsuisse on 9 July 2024.

Switzerland: Holcim will close its historic site in Holderbank, Argovia, relocating approximately 200 employees to its headquarters in Zug from 2026. This move ends Holcim's 114-year presence in its founding location. Holcim will provide financial assistance for relocation or for those whose commute is affected, according to The Geneva Tribune. Prior to the transfer, the Zug headquarters will undergo renovation and expansion, eventually accommodating over 400 staff.

A spokesperson for Holcim said "The merger of the site and offices will not lead to any job cuts. There will be no layoffs."

Switzerland: Holcim plans to invest around US$278m in its three Swiss cement plants to reduce the use of fossil fuels in cement production and comply with future limits set by the Swiss Air Quality Control Ordinance. The ‘Phoenix’ project alone is expected to cost between US$78 and US$111m, according to Clemens Wögerbauer, chief commercial and sustainability officer at Holcim Central Europe West.

The Phoenix project will reduce the use of lignite for heating cement kilns. A gasifier will be constructed to process waste materials like residual wood, paper sludge and plastics into synthesis gas for heating the kilns. Additionally, a catalyst powered by the kiln's waste heat will be used to reduce nitrogen and ammonia emissions, aligning with future Swiss environmental targets. The Siggenthal plant is expected to reduce its CO₂ emissions by over 30,000t/yr from its current output of 450,000t/yr.

The new facility is scheduled to start operating in 2028 and may be replicated in other Holcim cement plants if successful. The Phoenix initiative will increase the proportion of alternative fuels used from the current 57% to 80%, targeting over 85%.