Displaying items by tag: White cement

Peru: Cemento Yura has launched a premium white cement, designed to meet the increasing demand for architectural and decorative applications. The producer has a production capacity of 300,000t/yr, ensuring stable supply to domestic and export markets.

Technical manager of research and development Bruno Bertolotti said "This launch is the result of extensive research and innovation. Our goal is to provide our customers with a high-performance product that ensures unparalleled reliability and results."

Peru: Switzerland-based Holcim has acquired ready-mix concrete producer Mixercon and industrial minerals producer Comacsa for US$100m. Comacsa owns a white cement plant in Lima. Noticias Financieras News has reported that the acquisitions mark Holcim’s entry into Peru, strengthening its hold in the South and Central American market.

Regional head Oliver Osswald said "The incorporation of Comacsa and Mixercon will allow us to generate synergies and develop export markets.”

Cemex announced last week that it will stop producing clinker at its Lloseta plant in Mallorca. Grinding activity at the site will continue, along with the shipment of bagged and bulk cement products. The company has framed the closure as part of its decarbonisation plans. The dismantling of the two preheater towers at the plant is scheduled to take place by the end of 2030. Cemex said that it will take this long to allow the cement plant to continue operating, as well as a neighbouring hydrogen unit and other nearby industrial units. The status of the Lloseta plant has been in question before. It was closed in early 2019 due to reduced cement demand and mounting European CO₂ emissions regulations. However, it reopened in 2021.

Readers may recall that Cemex España participated in the Power to Green Hydrogen Mallorca project. Land by the Lloseta cement plant was used to hold solar panels and a solar-powered hydrogen unit. Other partners in the project included energy suppliers Enagás and Redexis and renewable power and infrastructure company Acciona, among others. When the unit was commissioned in early 2022, it said it was the first solar power-to-green hydrogen plant in Spain. The link between Cemex and hydrogen is noteworthy given the cement company’s adoption of hydrogen injection as part of its alternative fuels strategy. Interestingly, Acciona planned to use a blockchain method to certify that hydrogen produced at the site was made using renewable energy sources. Heidelberg Materials also plans to use the same process to verify its evoZero brand of net-zero cement products in 2025. Another recent sustainability sector news story in Spain is the commissioning by Çimsa of a 7.2MW solar plant supporting its Buñol white cement plant in Valencia. The new installation is expected to supply about 18% of the plant’s energy needs.

On the corporate side of things, FCC revealed in mid-May 2024 that it was preparing to spin-off its cement and real estate subsidiaries into a new company called Inmocemento. The cement part of this is Spain-based Cementos Portland Valderrivas. The move is intended to bolster the values of the different parts of the business. The proposal will be put to FCC’s shareholders in late June 2024, with any resulting action taking place by the end of the year. The decision to separate FCC’s cement assets is reminiscent of the financial engineering Holcim has proposed with its US business. However, in this case the driver does not appear to be the disparity between the European and US stock markets.

Graph 1: Domestic consumption and exports of cement in Spain, 2013 - 2023. Source: Oficemen.

Market data was also out this week from Oficemen, the Spanish cement association. Domestic cement consumption grew year-on-year in April 2024 but the year so far is looking weaker with consumption from January to April 2024 down by 4.5% year-on-year to 4.65Mt. This is below Oficemen’s forecast for 2024 where it expected a stagnant situation. However, there are eight more months to go. In 2023 cement consumption fell by 3% to 14.5Mt and exports declined by 7.5% to 5.2Mt. The association blamed continued underinvestment in both the public and private sectors due to economic instability since the Covid-19 pandemic. Graph 1 above shows the wider situation in the Spanish cement market over the last decade. The share of exports has declined and local consumption rebounded after 2020 but has declined since then.

These news stories provide a snapshot of what’s been happening in Spain recently in the cement sector. Oficemen’s prediction for 2024 is gloomy but local consumption has risen over the past 10 years. Exports have fallen but the cement association has started to spin the country’s decarbonsiation drive as a potential positive for the industry’s competitiveness generally. It’s hard to discern right now but there might be an advantage for an export-focused country that conforms to European standards in the future if it can hold onto its capacity. Admittedly, that’s a big if. This thinking along sustainability lines could be seen earlier in May 2024 when Cementos Molins Group rebranded itself as Molins. It described the rebranding as a bid to represent the wider range of construction products it manufactures and sells beyond cement. Oficemen has also pointed out that the local market has room for development given the relatively low cement consumption per capita in Spain compared to its peers. So, whatever happens next, there is likely to be room for improvement in the cement market.

Tanzania: Fortune Cement Co has initiated white cement production at its new plant in Mkuranga District, Coast Region, aiming to meet both domestic and international demand. The plant, which produces 200t/day of white cement, will bolster employment and increase revenue through exports under the African Continental Free Trade Area (AfCFTA).

Deputy Minister of Industry and Trade, Exaud Kigahe, said “The Ministry will collaborate to ensure that the products manufactured in this plant cross national borders and reach even the African free market.” He also noted that the new production capacity will reduce imports and create job opportunities for Tanzanian youth while enhancing foreign exchange earnings. Currently, over 50% of the raw materials for the plant are sourced locally, excluding white clinker, which is imported.

Spain: Çimsa has invested €4.2m in launching a solar photovoltaic power plant to power its white cement plant in Buñol, Valencia. The solar plant has a capacity of 7.2MW and will supply about 18% of the energy needs for the cement plant.

The facility features 11,000 solar panels spread over 100,000m². This new solar power plant is expected to produce approximately 12GWh/yr of electricity, reducing CO₂ emissions by about 3000t/yr.

Europe: Cementir Group launched D-Carb, a 15% reduced-CO₂ white cement, in Europe on 24 April 2024. The producer says that D-Carb cement maintains the early-age performance of its Aalborg White high early strength white cement, while helping builders to conform to the highest sustainability certifications. D-Carb cement achieves its emissions reduction without diminishing the product’s brightness. Following this, Cementir Group plans to roll out D-Carb cement across its global markets.

Group product development manager Stefano Zampaletta said "Performance and the white colour are key features of D-Carb, and exploring suitable raw materials and their combinations have been crucial in the product assessment. This has resulted in the accurate selection of pure, very light limestone from a stable source, which improves and stabilises the whiteness. Additionally, leveraging limestone fineness and particle size distribution, D-Carb ensures enhanced and consistent rheology, ideal for wet-cast applications, such as self-compacting concrete. These distinctive rheological properties allow for concrete finishes that resemble marble surfaces. Moreover, the enhanced synergy and compatibility between cement and admixture cater to a wide range of white cement applications."

Chief sales, marketing and commercial development officer Michele Di Marino said "We are thrilled to introduce D-Carb, our new umbrella brand for lower carbon cements, as part of Cementir Group’s ongoing commitment to address environmental challenges and climate change. As a leading white cement producer, the successful rollout of D-Carb is pivotal in advancing our Net Zero Emissions ambition."

India: UltraTech Cement sold 27.3Mt of cement during the third quarter of the 2024 financial year, up by 6% year-on-year from third-quarter levels in the previous financial year. 26.1Mt (95%) of sales were in India, representing a 5% year-on-year rise in UltraTech Cement’s domestic sales. Throughout the quarter, the company produced 25.4Mt of grey cement and 480,000t of white cement, Press Trust of India News has reported.

UltraTech Cement’s 23 cement plants, one clinker plant and 29 grinding plants commanded an installed capacity of 138Mt/yr on 1 January 2024.

Egypt: Abu Dhabi Ports Group subsidiary Transcargo International (TCI) is building a bulk cement terminal at Arish port in North Sinai Governorate. The company says that the facility will be equipped with six 10,000t cement silos. Four silos will store up to 40,000t of grey cement, while two will store up to 20,000t/yr of white cement. Cementir Holding subsidiary Sinai White Portland Cement has signed a cooperation agreement with TCI to use the Arish cement terminal. TCI says that the terminal will serve multiple markets worldwide and help Sinai White Portland Cement to raise its total export volumes, thereby also raising its competitiveness.

TCI’s CEO Mohamed El Ahwal said "This project aligns with our commitment to support Egyptian exports by providing specialised logistics solutions across several industries. Building and operating Egypt’s first bulk cement terminal, we anticipate cost savings for cement producers in Egypt, making prices more competitive globally and increasing global market penetration."

South Korea/Egypt: The South Korean government plans to implement a 72% import duty on white cement from Egypt. Yonhap News has reported that the Korea Trade Commission (KTC) recommended the duty as an anti-dumping measure, following its investigation into the impacts of Egyptian imports on the South Korean white cement industry. This consists of Union Corporation’s 200,000t/yr Chongju white cement plant in North Chungcheong.

South Korea consumed 100,000t of white cement in 2022. Egyptian white cement commanded a 10% (10,000t) market share. The domestic cement industry complained to the KTC against Royal El Minya Cement and Albatros International Cement Trading in March 2023. An additional probe will now follow to assess the correct rate for the duty.

Germany: Dyckerhoff has launched Dyckerhoff Weiss Blue Star, a pozzolanic white cement CEM IV/A (P) 42.5 R product. It was approved by the German cement association, the VDZ, in mid-June 2023 and is now being manufactured at the Amöneburg plant. The lower CO₂ credentials of the new product have been promoted as it releases around 15% less CO₂ compared to CEM I cements. It is also notable for being a blended white cement.