Displaying items by tag: carbon capture

Germany: According to a new study backed by the German Cement Works Association (VDZ), the country's cement and lime industries require carbon capture and storage (CCS) for decarbonisation. The study outlines the need for a 4800km CO₂ transport pipeline in Germany by 2035.

The VDZ warns that any delay could jeopardise Germany's 2045 climate neutrality target and estimates the investment for the new CO₂ grid at €14bn. The network is expected to transport 6.5Mt/yr of CO₂ by 2030, increasing to 46Mt by 2045. Additionally, CCS transit from Switzerland, Austria and France is expected to contribute 15 - 20Mt.

VDZ president Christian Knell said "Cement manufacturers and other industries in the EU emissions trading system must produce largely climate-neutrally by 2040."

France: Heidelberg Materials France plans to install a 1Mt/yr carbon capture system at its Airvault cement plant in the New Aquitaine. The Airvault cement plant is undergoing an upgrade, including the replacement of two pre-existing semi-dry lines with a new dry line and pre-calciner. This will reduce the plant’s CO₂ emissions by 30% per tonne, reduce its energy consumption by 10% per tonne, reduce its clinker factor and raise its alternative fuel substitution rate to 90%. CO₂ capture is set to commence in 2030. The project is one of several, under the GOCO₂ carbon capture, storage and utilisation (CCUS) cluster, which also includes installations at Holcim France’s Saint-Pierre-La-Cour plant and Lhoist France’s Réty lime plant.

Chair Dominik von Achten said “We started an ambitious modernisation programme for our sites in France several years ago, with a planned investment of more than €400m. With the integration of AirvaultGOCO₂, we are now adding a cutting-edge project in the field of carbon capture to our previous efforts, which will enable a further, massive reduction of Heidelberg Materials’ carbon footprint in France.”

Chief sustainability officer Nicola Kimm added “Our approach in Airvault is a perfect example of Heidelberg Materials’ strategy to implement dedicated carbon reduction roadmaps. We are taking every possible step to reduce CO₂ emissions: Phasing out fossil fuels, reducing the clinker content of our cements, and improving energy efficiency. To mitigate the remaining residual emissions, we rely on CCUS – as part of an integrated scheme and with our strong partners in GOCO₂.”

Switzerland/Sweden: ABB and Sweden-based Salt X have agreed to develop Electric Arc Calcination (EAC) technology, with ABB also becoming a Salt X minority shareholder. This partnership aims to decarbonise cement production and similar industries by replacing fossil fuel-based heating with renewable energy and CO₂ capture during calcination. ABB will enhance the EAC with control and electrical systems, contributing to the technology's commercialisation.

Salt X CEO Carl-Johan Linér said "This strengthens us as a company and enables us to progress with our growth plans. With ABB and our other partners, we can significantly improve our capability to take a leading role in the electrification wave sweeping through the industrial sector.”

ABB's Global Growth Industries Business Line Manager Michael Marti said, "Our collaboration with Salt X marks a significant milestone in this journey. The technology benefits are two-fold; replacing the use of fossil fuels through renewable electricity in the calcination process and enabling cost efficient capture of the carbon emissions at the same time. It will be a highly effective way of curbing lime production emissions.”

Denmark: A collaborative effort involving the Technological Institute, DTU, FLSmidth Cement, and Lhoist is underway in Denmark to test a new technology designed to significantly reduce CO₂ emissions in the cement industry. The initiative, known as the Newcement project, is part of the INNO-CCUS partnership which embraces projects focusing on carbon capture, utilisation and storage (CCUS) and is supported by an investment of US$1.12m from the Innovation Fund. Jens Christiansen, Section Manager at the Technological Institute and Project Manager of the collaboration, aims for the technology to move from laboratory tests to a full-scale demonstration in a real cement production plant.

Germany: Australia-based Calix confirmed that its LEILAC-2 project will take place at Heidelberg Materials’ cement plant in Ennigerloh, Germany. This follows Heidelberg Materials' decision to cease clinker production at its Hanover cement plant. The project, which aims to capture CO₂ emissions from cement production, already has a system design ready for construction at Ennigerloh.

LEILAC CEO Daniel Rennie said "The LEILAC technology represents a scalable and economical solution to address the carbon dioxide emissions produced unavoidably by the cement and lime industries, and the rapid demonstration of such solutions is essential to achieving our industrial decarbonisation goals."

Belgium: Heidelberg Materials Benelux will invest €450m in its Anthemis project, involving the installation of an 800,000t/yr carbon capture system, at its Antoing cement plant. The project is scheduled for completion in 2029. Captured CO₂ will travel by pipeline to the North Sea for storage.

Germany: The German government published its new carbon management strategy and draft carbon storage law (KSpG) on 26 February 2024. The KSpG revises understandings of carbon neutrality to include CO₂ savings made through carbon capture and storage (CCS). The government says that the legislation primarily aims to support hard-to-abate sectors like cement, while coal-fired power plants will be barred from future CO₂ pipeline access. Heidelberg Materials CEO Dominik von Achten was alongside politicians at the strategy launch. The producer’s Brevik cement plant in Norway is set to become carbon neutral through the capture and storage of 400,000t/yr of CO₂.

German Federal Minister for Economic Affairs Robert Habeck said "Achieving our climate targets without CCS is impossible."

UK: The Global Cement and Concrete Association (GCCA) has launched the 3rd Innovandi Open Challenge 2024, with a focus on the deployment of carbon capture, use and storage (CCUS) for the decarbonisation of cement and concrete. Possible fields of study include process-integrated and end-of-pipe capture. The 1st Innovandi Open Challenge 2024 previously focused on CCUS, and has now produced two projects at pilot stage.

Cement, innovation and environmental, social and governance (ESG) director Claude Loréa said "Our industry is committed to achieving net zero and the development of carbon capture technology is a key part of that work. Our world-leading Innovandi Open Challenge programme has already seen remarkable progress in just two years, with start-ups and our member companies working together. We're looking forward to seeing what this year's applicants can bring, to build on the extensive work that is already underway across the world."

Canada: Heidelberg Materials North America has awarded Technip Energies a front-end engineering and design (FEED) contract for its carbon capture project at the Edmonton cement plant in Alberta. The project will deploy Shell’s Cansolv CO₂ capture system to remove 1Mt/yr from the plant’s flue gases. Carbon capture will commence in late 2026, subject to funding finalisation.

Heidelberg Materials North America’s Northwest regional vice president, cement operations, Joerg Nixdorf said “We are excited to take this latest step in our journey to produce the world’s first net-zero cement.” Nixdorf added “With each milestone we come closer to realising our vision of leading the decarbonisation of the cement industry.”

Technip Energies’ senior vice president of decarbonization solutions Christophe Malaurie said “We are pleased to have been selected by Heidelberg Materials North America to provide the FEED of this groundbreaking project in Canada. Leveraging our carbon capture solution powered by the Shell Cansolv CO₂ capture system, we are committed to supporting the decarbonisation of the cement industry and Heidelberg towards the production of net-zero cement.”

Norway: Aker Solutions has won a front-end engineering and design (FEED) contract to develop Hafslund Oslo Celsio’s Port of Oslo CO₂ terminal. The unit will facilitate the transport of CO₂ to the Øygarden Northern Lights site under the Longship carbon capture and storage (CCS) initiative. The initiative involves Heidelberg Materials Northern Europe’s Brevik cement plant.

Aker Solutions’ executive vice president, new energies, Henrik Inadomi said “At Aker Solutions, we have a growing track record in supporting our customers across the entire CCS value chain. From capture and transportation to permanent storage, we provide innovative solutions and work with leading partners to support CCS developments across the globe. We are committed to building on this expertise and further strengthening our relationship with Celsio. We are proud to have engineered a cost efficient and effective layout which enabled Celsio to proceed with the next phase of this landmark development.”

The upcoming Global CemCCUS conference on carbon capture, utilisation and storage in Oslo, Norway, will include a visit to the Brevik cement plant on 16 May 2024.