Displaying items by tag: pilot

Spain: LafargeHolcim España has announced the launch of a joint venture called ECCO2 with Carbon Clean and Sistemas de Calor. The joint venture will develop carbon capture technology for use at the producer’s Carboneras cement plant in Almería. It will then seek to market captured CO₂ from the plant for use as a gas in local agricultural greenhouses. When commissioned in early 2023, the carbon capture system will have the capacity to capture 10% of the Carboneras plant’s CO2 emissions.

China: Huaxin Cement and Hunan University have started a pilot production line that uses flue gas from a cement production line to manufacture concrete bricks. The process, being tested at the Huaxin Wuxue Industrial Park in Hubei Province, absorbs CO₂ from the flue gas and uses the heat of the gas to cure the bricks, according to the Xinhua News Agency. The average compressive strength of the bricks is above 15MPa. It is estimated that a production line with a brick output of 100m/yr could absorb 26,000t/yr of CO₂.

Japan: Taiheiyo Cement is among 13 participant companies whose proposed carbon capture, utilisation and storage (CCUS) demonstration hub has received approval to proceed with funding from the Japan Ministry of the Environment. Nikkei Business Trends News has reported that Toshiba Energy Systems and Solutions, Uyeno Transtech, JGC, Chiyoda, Taisei Corporation, the University of Tokyo, Kyushu University, Japan NUS, the National Institute of Advanced Industrial Science and Technology and QJ Science also collaborated in the development of the CCUS system. The trial will begin in early 2022 and conclude in the 2025 financial year.

France: Vicat plans to test hydrogen electrolysis technology provided by Genvia for a pilot project at its Montalieu-Vercieu cement plant. Genvia made the announcement following a tour of its facilities by President Emmanuel Macron. It will be working with Vicat, Hynamics, a subsidiary of EDF group, and EDF Energy on the initiative. Other pilot projects have been announced with steel producers ArcelorMittal and Ugitech.

Genvia is a hydrogen production joint venture between French Alternative Energies and the Atomic Energy Commission (CEA), Schlumberger New Energy, VINCI Construction, Vicat Group and the Occitanie Region. It is developing and promoting solid oxide technology to enable industrial decarbonisation through hydrogen production, energy storage and fuel applications at scale.

Greece: Titan Cement has recorded sales of Euro1.26bn in the first nine months of 2021, up by 5% year-on-year from Euro1.2bn in the first nine months of 2020. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 4.3% to Euro220m from Euro229m, while its net profit rose by 41% to Euro81.9m from Euro58m.

During the third quarter of 2021, Titan Cement’s US low-carbon cement sales reached 50% of its total US cement sales. It also continued with hydrogen enrichment pilot studies in its cement kilns in Bulgaria and Greece.

Germany: Cool Planet Technologies and Hereon have signed a memorandum of understanding with Holcim Deutschland to deliver a carbon capture system for a carbon capture and storage (CCS) trial at the producer’s Höver cement plant in Lower Saxony. Cool Planet Technologies will install their system, which is based on Hereon’s PolyActive membrane technology. The system will have a capture capacity of 5600t/yr and operate from early 2022 to early-mid-2023. If successful, two subsequent expansions will increase the system’s capacity to 170,000t/yr, commencing operation in 2024, and 1.3Mt/yr, commencing in 2026.

The suppliers say that their membrane-based capture system is capable of reducing the energy intensity and eliminating the need for other chemical inputs in CCS.

UK: The government has awarded funding to the planned HyNet North West low-CO₂ industrial cluster. The cluster will reduce industrial CO₂ emissions by 10Mt/yr in North Wales and North West England. It includes a planned 800,000t/yr carbon capture installation at Hanson UK’s Padeswood cement plant in Flintshire. The producer is currently carrying out a feasibility study at the plant. Parent company HeidelbergCement said that the project will play a ‘critical role’ in the UK’s transition to net zero CO₂ emissions by 2050.

Chair Dominik von Achten called the decision “A well-deserved recognition for the HyNet consortium and our colleagues working on carbon capture and storage (CCS) in the UK as part of this collaborative project. Cutting CO₂ emissions is a key priority for us, and we are delighted to add our Padeswood cement works to our growing range of CCS activities, as a key part of our pathway to reaching net zero.”

Germany: Holcim Deutschland has signed a memorandum of understanding with Cool Planet Technologies (CPT) to build a pilot CO₂ capture unit at Holcim’s Höver cement works, near Hannover, based on Hereon’s PolyActive membrane technology. The objective of the unit is to demonstrate the performance, economics and operability of the capture technology at scale. Following this the partners will seek to establish a framework for the technology’s implementation in Holcim’s other cement plants in Germany.

Initial tests are scheduled to commence in the first quarter of 2022 with the first phase of the project, capturing 5600t/yr of CO₂, scheduled for start-up in the second quarter of 2023. If successful, it is planned to expand the unit in two further phases capturing 170,000t/yr and 1.3Mt/yr starting-up in 2024 and 2026 respectively. The final phase will capture over 90% of the carbon dioxide emissions from the Höver plant and deliver the CO₂ in high-purity liquid form for use or sequestration.

CPT is working with Hereon, part of the Helmholtz Association of Research Centres, Germany’s largest research organisation, to commercialise their PolyActive membrane technology after a decade of development. This technology is designed to capture CO₂ from carbon rich gas streams and has already been technically proven in the laboratory and piloted in two coal-fired power stations.

US: LafargeHolcim US and ECOncrete Tech have launched a research and development collaboration to design and manufacture a fully structural concrete scour protection unit for offshore wind turbines. The unit’s specifications include seabed stabilisation and promotion of the growth of marine organisms. The collaboration includes a large-scale pilot project to evaluate the ecological performance of units in an offshore environment. The US/Canada Binational Industrial Research and Development (BIRD) Energy programme are funding the project, which will conclude in May 2024.

LafargeHolcim US commercial excellence vice president Josep Maset said “There are many paths to achieving our net zero commitment, and most require innovative partnerships and out-of-the-box thinking. The work we’re doing with ECOncrete Tech is a notable example of searching for solutions that enable increased use of renewable energy in an environmentally responsible way.”

Australia: Boral plans to run a pilot scale carbon capture and storage unit at its integrated Berrima Cement plant in New South Wales. The project follows an allocation of a US$1.7m grant from the Australian Government’s carbon capture and utilisation and storage (CCUS) Development Fund in June 2021. The pilot intends to develop and test a re-carbonation strategy for CO₂ storage. Captured CO₂ will be stored in recycled concrete, masonry and steel slag aggregates. In its 2021 sustainability report, the buildings materials company said that, “The relatively low capital and operation costs, abundance of selected waste materials and the financial return potential due to the increased value of processed aggregates are key drivers for adoption of this technology.”