Cameroon: Ciments de l'Afrique (CIMAF) has agreed with the Cameroon Investment Promotion Agency (CIPA) to invest US$33m in its integrated plant at Douala. The subsidiary of Morocco’s Addoha Group plans to triple the plant’s production capacity to 1.5Mt/yr, according to Business in Cameroon magazine. The unit was originally commissioned in 2014.

US: Charah Solutions plans to open a grinding plant to make supplementary cementitious materials (SCM) from natural pozzolan at Oxnard in California. The unit will be accessible by truck and railway. It will sell pozzolan and other materials to concrete product manufacturers throughout south California.

The Oxnard plant will be operated in partnership with Diversified Minerals, a supplier and manufacturer of standard and custom blend cement and concrete products. It will receive natural pozzolan by truck and rail and then grind pozzolan marketed under the brand MultiPozz pozzolan. MultiPozz pozzolan will be distributed throughout Charah Solutions’ MultiSource materials network of more than 40 nationwide in the US with international sourcing and distribution.

“Fly ash is becoming more difficult to source in California, which is forcing the construction industry to look for viable alternatives. Natural pozzolan and other SCMs that meet ASTM specifications are generating very high interest. With Charah Solutions’ resources and DMI’s strategic partnership with the only active pozzolan mine in Southern California, we are both the closest and the first to bring these products to market,” said Jim Price, chief executive officer (CEO) of Diversified Minerals.

Russia: Vostokcement Group has warned both federal and regional government that its on-going legal troubles will delay infrastructure projects in the Far East district, including the Zvezda shipyard, Vostochny Port coal terminal, Sila Sibiri gas pipe and a bridge over the River Amur. It said it also might be unable to pay up to 5000 workers. The cement producer previously said that office of the Prosecutor General of Russia had seized the financial accounts at Spasskcement, Teploozersk Cement and other subsidiaries in relation to a civil legal case where the defendants are trying to recover Euro44.5m.

Poland: FLSmidth MAAG Gear has successfully tested a MPU/274G type gear unit at its Elblag production plant. The product is intended for JK Cement’s new cement grinding plant in Aligarh, Uttar Pradesh. Shipping is scheduled for late June 2019. No value for the order has been disclosed.

China: Huaxin Cement emitted 1.4Mt of CO₂ equivalent in 2018. About 60% of this came from process emissions from making clinker and about 30% came from burning fossil fuels. Additional emissions arose from electrical consumption.

The cement producer says that it implemented a variety of emission control and sustainability initiatives in 2018. These included improving its energy saving management, rollout of waste-heat recovery systems and other plant upgrades. It is also promoting so-called ‘green’ products. In January 2019 its Huaxin Fortune brand 42.5R grade Ordinary Portland Cement obtained low carbon product certification from the China Quality Certification Center.

South Africa: Sephaku Cement estimates it will have to pay up to US$2.8m/yr as part of South Africa’s new carbon tax. The new tax started in June 2019. The subsidiary of Nigeria’s Dangote Cement said that it would apply the tax on its products based on the proportion of clinker per tonne. This would work out at between a 1.5% and 2.5% price increases on lower strength and high strength cement respectively.

In a financial report to 31 March 2019 the cement producer said that its cement sales volumes fell by 6.4% year-on-year due to low cement demand was exacerbated by increases in value added tax (VAT) and fuel prices during the first and last quarter of its financial year. Its sales revenue fell by 3.1% to US$162m and its net profit rose to US$9.08m but only due to a tax credit.

Saudi Arabia: Denmark’s FLSmidth has revealed that it is working on a project to convert a grey cement production line at Alsafwa Cement to a dual-white and grey line. The modified kiln is expected to be commissioned in early 2020. The production objectives are to produce a minimum of 2000t/day white clinker with a maximum heat consumption of 1380kcal/kg clinker. No value for the project has been disclosed.

FLSmidth plans to install its Duoflex Burner inside the kiln. To minimise costs it says that only minor changes will be made to the current preheater with as much existing equipment as possible being reused. In this case, the oil handling equipment, clinker cooler, raw material storage system and raw mill grinding equipment will be reused.

Colombia: Cemex Colombia has been accused by the news division of Caracol Televisión of allegedly making payments to the Juan Manuel Santos presidential campaign in 2014 in return for preferential treatment on construction contracts. Santos subsequently won the 2014 presidential election and served until 2018.

Sources, quoted by Noticias Caracol from a US police investigation into the company, say that it paid US$1m in cash and contributed cement to local candidates. They say that the local candidates then sold the donated cement at a discount for additional campaign funds. The Office of the Attorney General of Colombia is also investigating the matter. The report by Noticias Caracol follows an expose by Semana magazine.

US: ABB has launched its Dodge Safety Mount spherical roller bearings product with a built-in patented locking mechanism. It says that this new feature can reduce installation time by up to 75% compared to traditional products. It is mounted by tightening fasteners, instead of using a hammer and other tools. The new system also allows for simple installation and removal from the same side of the bearing. The new bearing is intended for bulk material and air handling applications.

Safety Mount bearings feature a triple-lip contact seal and corrosion-resistant flinger sealing system, which prevents contamination from entering the product during installation and operation. A labyrinth seal option is available for high-speed and high-temperature applications. The product can also be used with ABB Ability Smart Sensor.

The Malaysian Competition Commission took the rather ominous step this week of saying it was taking extra care to watch the cement industry. Ouch! It said that had taken note of recent price rises by both cement and concrete producers and that it was working with the Ministry of Domestic Trade and Consumer Affairs as it met with the sector. It also said it was well aware of the recent merger between YTL and Lafarge, “...which had led to the market being more concentrated at the upstream and downstream level.”

The background here is that at least one unnamed cement producer announced a price hike of 40% in mid-June 2019. End-users panicked and the local press took up the story. The Cement and Concrete Association of Malaysia then defended price rises in general, when it was asked for comment, due to all sorts of mounting input costs. Although, to be fair, to the association the Malaysian Competition Commission acknowledged the price pressures the industry was under due to input costs in a report it issued in 2017.

Back in the present, the government became involved and Saifuddin Nasution Ismai, the head of the Domestic Trade and Consumer Affairs Ministry, calmed the situation down by saying that producers had agreed not to raise their prices after all and that any future planned price adjustments would be ‘discussed’ with the authorities first. Finance Minister Lim Guan Eng then followed this up with calls for an investigation into prices in Sarawak state in Eastern Malaysia. In response, Suhadi Sulaiman, the chief executive officer (CEO) of CMS Cement, batted this straight back by blaming industry mergers in Peninsular Malaysia and saying the company had no plans ‘anytime soon’ to raise its prices.

As the Malaysian Competition Commission kindly pointed out, this entire furore took place about a month on from the competition of LafargeHolcim’s divestment of its local subsidiary to YTL. The commission agreed to the acquisition of Lafarge Malaysia by YTL knowing that it was giving YTL ownership of over half of the country’s production capacity. With this in mind it is unsurprising that the commission might have wanted to look tough in the face of even a whiff of market impropriety, whether it was real or not.

The problem, as the Malaysian Competition Commission alluded to in its statement, is that the local industry suffers from production overcapacity. On top of this local demand has been contracting since 2015. The country has 11 integrated cement plants with a production capacity of 27.1Mt/yr, according to Global Cement Directory 2019 data. Production hit a high of 24.7Mt in 2015 and then fell year-on-year to 18.8Mt in 2017. Data from the Cement and Concrete Association of Malaysia painted a worse picture taking into account both integrated and grinding capacity reporting an estimated production capacity utilisation rate of just 59% in 2016. Lafarge Malaysia reported a loss before tax of US$97.7m at the end of 2018 as well as declining revenue. Shortly thereafter it announced it was leaving the country, as well as neighbouring Singapore.

In theory the buyout by YTL should have been one step closer to solving Malaysia’s overcapacity woes as either it gained synergies through merging the companies or shut down some of its plants. Certainly, the system appears to be working at some level, as the proposed 40% price rise hasn’t happened. Yet, if the government is reacting to voters rather than the market it could prolong the capacity-demand gap indefinitely. Under these conditions LafargeHolcim’s decision to exit South-East Asia may prove prescient.