Global Cement News

Denmark: Cement plant manufacturer FLSmidth has announced its financial results for 2017, which show, overall, its strongest order intake for four years. Total orders grew by 6% year-on-year in 2017, bolstered primarily by the company’s Minerals division.

Cement sector orders for the year were Euro611.0m, 1% lower than the Euro615.0m seen in 2016. Revenue from cement sector orders came to Euro547.9m, 5% lower than the US$576.0m orders received in 2016.

“2017 probably marked the trough of the business cycle and, based on our good positioning and strong life-cycle solutions, we expect our business to start growing again in the coming years. Our order intake increased and the momentum in the mining sector continues in 2018, while cement market conditions are expected to remain unchanged,” said CEO Thomas Schulz.

For 2018, FLSmidth anticipates an overall revenue from all activites of Euro2.42-2.68bn (2017 was Euro2.42bn).

Colombia: Cemex Latam Holdings, the subsidiary of Mexican cement company Cemex in Central and South America and Caribbean region, has confirmed that is ‘solving’ the legal issues that prevent the opening of its new plant in Maceo, Antioquia, Colombia. The inauguration of the facility was postponed in May 2017 after authorities stated that the plant had not obtained all the permits to start operations. Jaime Muguiro, president of Cemex Latam, expressed that the company was still awaiting authorisation for the expansion of the plant's installed capacity, which is currently artificially limited to 0.25Mt/yr. The plant has a design capacity of 1.3Mt/yr and has so far cost Cemex US$420m.

Japan: Taiheiyo Cement has released its financial results for the nine months to 31 December 2017. They show a 10.3% rise in revenue for the nine month period to US$5.96bn from US$5.40bn in the first nine months of 2016. Its operating profit was up by 10.1% from US$403m to US$444m over the same period but its net profit fell by 43% to US$297m from US$520.9m. For the full year to 31 March 2018, Taiheiyo Cement advises that it anticipates a revenue of US$7.9bn, an operating profit of US$611m and a net profit of US$347m.

India: Cement maker ACC Ltd has announced that its fourth-quarter profit for 2017 was more than double that of the same period of 2016. Its profit rose by 126% to US$32.1m in the quarter that ended on 31 December 2017, from US$14.1m in 2016. Its net sales for the quarter were 30% higher at US$531m.

A couple of news stories have emerged from West Africa this week reminding Global Cement of the growth potential the region holds. First Ghacem announced that it had opened a new truck terminal at Sefwi Dwenase in Ghana. Then LafargeHolcim Ivory Coast inaugurated a new mill at its grinding plant in Abidjan. Then Cimburkina, a subsidiary of Germany’s HeidelbergCement, said that it was starting work on enlarging its grinding plant at Kossodo in Burkina Faso.

The other theme that received some coverage this week was another attempt by an African government to regulate its hastily growing cement sectors. Jean-Claude Brou, the Minister of Industry and Mines in Ivory Coast also found time to announce the creation of a commission to monitor the quality control of cement when he inaugurated the new mill in Abidjan. As building collapses due to substandard cement in Nigeria have shown, this kind of government monitoring is essential to protect the public in booming markets. Unfortunately, rightly or wrongly, these kind of bodies often seem to end up embroiled in rows about imports of cement competing with local producers.

Away from the cut and thrust of the market, the new mill at Abidjan is particularly interesting because it was imported and reinstalled piece-by-piece from its original home at a former Holcim plant in Spain. The move cost Euro23m and LafargeHolcim say that it is now the largest horizontal ball mill in French-speaking west Africa. The 1Mt/yr year mill was originally manufactured by Polysius (ThyssenKrupp) in 2006 and uses a 4500kW motor.

Data from the National Institute for Statistics in Ivory Coast reported a 39% rise year-on-year in cement production to 1.64Mt in the first half of 2017. This follows reports of cement shortages in early 2017. The government then took the action of importing 0.15Mt of cement to meet the shortfall until local production capacity caught up.

This is starting to happen now with the LafargeHolcim opening. Other projects that were in the pipeline include Cim Ivoire’s 2.6Mt/yr grinding plant, also in Abidjan, that was due to be completed by the end of 2017. This project is interesting because Cim Ivoire is a subsidiary of Burkina Faso’s Cim Metal Group. It also operates a grinding plant, Cimfaso, near the capital Ouagadougou. Similar to LafargeHolcim it is preparing its supply lines to the African interior. Finally, Nigeria’s Dangote Cement was also building a 3Mt/yr grinding plant near Abidjan. This unit was due to be finished by the end of 2017 but there has been little news about it in recent months.

Ghana’s cement industry has been consolidating itself and is facing an oversupply situation. The government placed production capacity at 8.5Mt/yr in 2016 versus demand of 6Mt. It has since made the headlines with spats between local producers and foreign companies like Dangote Cement. Unlike Ivory Coast, Ghana has two integrated plants that, no doubt, want to preserve their markets from imports. Despite this, Ciments de l'Afrique (CIMAF) and Diamond Cement both opened plants in late 2016. More recently two grinding plant projects have been announced near Tema.

Although the timing is fortuitous , we admit that these stories are fairly loosely connected at best. However, they do illustrate an inward development trend in the region. Bigger and more efficient grinding plants to process locally made or imported clinker, more terminal infrastructure to distribute the cement and then more grinding plants further inside the region geographically as the logistics situation permits. The Cimburkina plant, for example, is situated in landlocked Burkina Faso. Clinker for its mills will initially be supplied by HeidelbergCement’s integrated Scantogo plant at Tabligbo. The drive to develop these countries moves ever forwards and they demand cement.