Global Cement News

US: CalPortland has held the official opening of a rapid fill bulk cement loading station at the Oro Grande, California cement plant. The loading station is the final part of an upgrade project that originally started in 2008 when Riverside Cement owned the plant. This included two new cement loadout facilities, two distribution silos and a cement grinding mill. The upgrade cost US$58.5m.

“Our engineering staff and the Oro Grande operations team have developed a truck loadout system that is one of the fastest in the industry. The added rapid fill bulk loading stations will prevent long wait times for our customers by reducing the total number of trucks on each loading station, thereby further contributing to reduction of greenhouse gas emissions,” said Allen Hamblen, president and chief executive officer (CEO) of CalPortland.

Belgium: The Low Emissions Intensity Lime And Cement (LEILAC) consortium partners and its external advisory board have held a ribbon-cutting ceremony at its pilot Direct Separation Calciner unit at the HeidelbergCement cement plant in Lixhe. The project started commissioning the unit in March 2019. Testing is now set to start to validate the performance of the pilot.

Germany: Dyckerhoff is supplying 12,000t of CEM III/A 32.5 N-LH cement to Frankfurt Airport for the production of underwater concrete. The airport is building a new terminal and the construction pit for the floor slab is deeper than the groundwater level, hence the floor slab must be concreted underwater.

The construction pit has a size of almost 66,000m² with excavation carried out in dry conditions to a depth of 5.5m to the groundwater table. Then a further 8 -11m was excavated in wet conditions using industrial divers. The excavation pit has been prepared in sections and then concreted by the divers resulting in short sections. The quantities of cement to be delivered by Dyckerhoff also fluctuate considerably, with sometimes 20 silo trucks/day leaving the Dyckerhoff plant in Wiesbaden. Deliveries started in March 2019.

Around 40,000m³ of concrete has been produced by Sehring Beton, using a mobile mixing plant directly on site. The construction work is being carried out by the Arge Ingenieurbau Baugrube T3, which consists of the two companies Adam Hörnig Bau and Bickhardt Bau.

Germany: Better weather in Europe and North America has benefitted HeidelbergCement’s first quarter results. Its sales revenue rose by 16.9% year-on-year to Euro4.24bn in the first quarter of 2019 from Euro3.63bn in the same period in 2018. Its operating earnings before interest, taxation, depreciation and amortisation (EBITDA) grew by 58.6% to Euro396m from Euro250m. Cement sales volumes increased by 1.6% to 28.6Mt from 28.1Mt. Ready-mixed concrete sales volumes increased by 10.8% to 11.3Mm³ from 10.2Mm³.

“We have achieved a considerable increase in revenue and result from current operations in comparison with the same quarter of the previous year. In addition to improved weather conditions, sustained strong demand and successful price increases contributed towards this positive development,” said Bernd Scheifele, chairman of the managing board of HeidelbergCement.

The group’s Asia-Pacific region reported ‘sluggish’ sales in India and Thailand. Its cement and clinker sales fell by 1.7% to 9Mt although it managed to increase its revenue through price rises. Cement and clinker sales volumes also fell in its Africa-Eastern Mediterranean Basin region due to increased competition in Egypt.

Italy: Buzzi Unicem’s sales rose by 21.7% year-on-year to Euro656m in the first quarter of 2019 from Euro539m in the same period in 2018. Its cement sales volumes grew by 16.9% to 6Mt and its ready-mixed concrete sales rose by 7.3% to 2.6Mm³. It attributed the gain in sales to improved weather in the reporting period. The group reported particular sales growth in Italy, the US and Germany.