Global Cement News

Mexico: The local government in Santiago de Anaya has revealed that Cementos Fortaleza is planning to build a second production line at its integrated El Palmar plant in Hidalgo. The project is expected to cost US$210m, according to the El Sol de Mexico newspaper. Cementos Fortaleza currently operates a 1Mt/yr plant at the site.

Sweden: UK-based Samson Materials Handling is supplying an Eco Hopper product for installation at the Port of Slite in Gotland. The hopper will be designed to receive clinker, limestone, coal and refuse-derived (RDF) fuel pellets. These materials will be unloaded at the quay area via crane grabs. The hopper will then discharge direct to trucks via a telescopic chute.

The Eco Hopper installation under normal operating conditions and based on the client’s grab sizes and cycle time, will achieve peak discharging rates of: 353t/hr - based on clinker with a bulk density of 1.4 t/m³; 454t/hr - based on limestone with a bulk material density range of 1.8 t/m³; and 420t/hr - based on RDF Pellets with a bulk material density of 0.6 t/m³.

The Eco Hopper product design concept comprises of a specialised reception hopper unit incorporating Integral filter arrangement with a reverse jet filter media cleaning system which returns all material back in to the material stream. In addition, the inlet system of the hopper is based on the Samson Flex-Flap design which reduces the volume of air necessary to control dust both from the opening grab and displaced air from material falling into the inner hopper below. This contributes to the reduction of airflow reducing filter and power requirements of the equipment.

Commissioning and operator training will be provided by Aumund Group Field Services.

Germany: Holcim Deutschland says that the preliminary test phase of a new CO₂ separation unit at its Höver cement plant in Lower Saxony has delivered positive results. Plant manager Stephan Hinrichs said that the company was “delighted” with the results so far. In late 2021 Cool Planet Technologies and Hereon signed a memorandum of understanding with Holcim Deutschland to deliver a carbon capture system for a carbon capture and storage (CCS) trial at the plant based on Hereon’s PolyActive membrane technology.

The next stage of the project will start in August 2022 and it will last until late 2024. This will include a one-year active test phase, in which the system is to be examined in long-term operation, planned to start in September 2023. If the results are good enough then the carbon capture unit will be expanded step-by-step so that after the final expansion stage it can separate around 90% of the CO₂ emissions and deliver high-purity CO₂ in liquid form for sequestration or further use. The ultimate aim of the project is to demonstrate performance, economy and operational behaviour on a larger scale in order to check whether the technology can be used at both Höver and other cement plants. Continued funding for the scheme is dependent on an application to the Competence Centre on Climate Change Mitigation in Energy-Intensive Industries (KEI) as part of the Decarbonisation in Industry program.

France: Lhoist and Air Liquide have signed a memorandum of understanding with the aim to build a carbon capture unit at Lhoist’s Réty lime plant in Hauts-de-France. Air Liquide wants to build and operate a unit from 2028 using its Cryocap FG (Flue Gas) technology to capture and purify 95% of the lime plant’s CO₂ emissions. The companies have jointly applied for the European Innovation Fund large scale support scheme to pay for the project. This partnership is a step towards the creation of a low-carbon industrial ecosystem in the Dunkirk area.

Lhoist’s ‘Chaux et Dolomies du Boulonnais’ plant in Réty is France’s largest lime production plant. A potential carbon capture unit at the plant could potentially reduce the CO₂ emissions of the plant by more than 600,000t/yr. Captured CO₂ would then be transported to a multimodal CO₂ export hub in Dunkirk, currently under development, and sent to be sequestered in the North Sea as part of the D’Artagnan project, which has received the PCI (Project of Common Interest) label from the European Commission. The implementation of the project will be possible as public funding from European and/or French schemes supporting decarbonisation become available.

Mexico: Cemex has expanded its Executive Variable Compensation program, which includes progress on its carbon reduction goals as a variable, to cover over 4500 executives. The initiative is part of the company's Future in Action program, which focuses on reducing the carbon footprint of Cemex's operations and products to become a net-zero CO2 company by 2050. From the start of 2022, the CO₂ emissions component will have an impact that will range from -10% to +10% in the total cash payout of the annual executive variable compensation.