Displaying items by tag: Plant

Argentina: Germany’s KHD has been awarded a contract by Holcim Argentina for the upgrade project of a clinker production line at its Malagueño cement plant near Córdoba. Holcim Argentina intends to recommission its mothballed 1650t/day production line, which originally was supplied by KHD Humboldt Wedag in the early 1980s. Commissioning for the updated line is planned for mid-2019.

KHD’s scope includes the engineering and supply of mechanical equipment for raw material preparation and clinker production as well as electrical equipment in order to modernise and recommission the currently mothballed production line no 1.

Core equipment for the project includes: tertiary raw material crusher with a capacity of 250t/hr; ball mill drive for existing ball mill and new feeding equipment for raw meal preparation; separator for raw material grinding plant; kiln feed dosing system; four-stage preheater; rotary kiln 4.4m x 64m and drive system; revamping of existing clinker cooler with ‘fourth generation’ walking floor grate; main bag house for kiln/mill and clinker cooler; and main process fans.

Saudi Arabia: Al Baha Cement plans to build a 6000t/day plant that will manufacture sulfate-resisting Portland cement (SRPC). The company is looking for bids for a financial consultancy contract for the new plant, according to Inside International Industrials. The project is expected to cost US$100m, which will be raised from banks. The Minister of Commerce and Industry has approved the license for establishing the company. Tendering for engineering, procurement and construction is expected to occur in the second of half of 2018.

Germany: Italy’s Buzzi Unicem, though its German subsidiary Dyckerhoff, has signed a purchase agreement to acquire Portlandzementwerke Seibel & Söhne. The completion of the transfer of shares is subject to the clearance of the German Federal Cartel Authority and is expected within the next weeks. Portlandzementwerke Seibel & Söhne operates a cement plant in Erwitte, North Rhine-Westphalia. No value for the deal has been disclosed.

Philippines: Ionic Cementworks Industries has received approval from the Philippines board of investment to set up a 2Mt/yr integrated cement plant in Pagbilao, Quezon Province, according to Inside International Industrials, which quoted a source close to the company. The cost of the plant is estimated to be in the region of US$230m and the plant expected to commence commercial operations in 2021.

Mexico: Cemex has announced that it has become the first company in the cement industry to successfully operate plants by remote control, from its central location in Monterrey, Nuevo León. According to the company, the Cemento Control Center (C3) operates 365 days a year, tracking live data from the operation of 14 cement plants, 25 kilns and 86 mills in Mexico. It also monitors a cement plant in Colombia and another in the US.

In a statement, Cemex said that the continuous monitoring of the system provides information on each stage of the production process, as well as the performance of the equipment installed in the cement plants. It allows the C3 operators to not only monitor the plants, but also to take immediate corrective actions, in coordination with local operations staff and with access to existing intelligent control systems. This helps to minimise any deviation from the objectives of safety, environmental control, efficiency and product quality.

"Cemex created the C3 system to take more effective advantage of the resources and technological innovation available through the company's global operating network," said the statement from Cemex. The company's vice president of operations, Edgar Ángeles, added that the company has applied the most modern technology to develop a unique system in the current cement industry. With the operation of C3, Cemex says that the plants have already seen a 50% reduction in the number of operational accidents as well benefits from immediate sharing of best practice and the generation of shared knowelege and expertise.

Algeria: Work on the construction of low CO₂ cement plant will commence shortly in Bellara, El Milia, according to the local Minister of Environment. The plant, a project by an Algerian-Emirati-Indian partnership, will produce cement using slag and fly ash from the nearby Bellara power station and steel complex, as well as its own clinker. It will have a capacity of 2Mt/yr for the local and export market. It will generate 143 direct jobs when fully operational.

India: France’s Vicat plans to spend Euro223m towards upgrading a cement plant and building a new one in India. Group chairman Guy Sidos signed two memoranda of understanding on a recent French business delegation to India, according to the Economic Times newspaper. Vicat’s local subsidiary, Kalburgi Cement, plans to spend Euro140 on an upgrade to its Karnataka cement plant. The upgrade will add 2.25Mt/yr of cement capacity and will be completed by the first quarter of 2023. It also plans to invest Euro60m towards building a new 1.75Mt/yr plant in the Vizianagaram district of Andhra Pradesh. The new plant is scheduled for completion in mid-2022. Once both projects are completed Kalburgi Cement will have a total cement production capacity of 6.75Mt/yr from two units.

Cambodia: Mines and Energy Minister Suy Sem says that a new 1.7Mt/yr cement plant in Battambang province is set to start production in mid-march 2017. Although the minister did not specify which plant was due to open, the only unit with that production capacity is Battambang Conch Cement, a joint venture between China’s Conch International Holdings and local cement firm Battambang KT Cement, according to the Phnom Penh Post newspaper. Construction at the site started in late 2016 with an investment of around US$230m. With the completion of this latest plant the country is now expected to be able to meet its own domestic demand with local supply.

Bolivia: Residents near the Potosí cement plant being built by Empresa Publica Productiva Cementos de Bolivia (ECEBOL) are querying the project. They say that they never signed the paperwork to transfer land to accommodate the facility, according to the El Potosí newspaper. However, they say they are not opposing the project. They merely want preferential treatment such as compensation for old people that will be affected by the project and agreements for transport and jobs for local people.

India: NCL Industries has completed a production capacity upgrade project for both clinker and cement. Commercial operations for the upgrade started on 7 March 2018. The cement producer increased its clinker capacity to 2.6Mt/yr and cement capacity to 2.7Mt/yr in 2017. It operates an integrated cement plant at Simhapuri in Telangana and a cement grinding plant at Kondapalli in Andhra Pradesh. It sells cement under the Nagarjuna Cement brand.