Displaying items by tag: Plant
Algeria: Fives installed the first FCB B cement grinding mill in early April 2017 at Entreprise des Ciments et Dérivés d’El Chellif’s (ECDE) 6000t/day clinker production line at Chlef. Installation of the mill followed the erection of the FCB kiln (Ø 5.1 x L 82m) in February 2017. A heavy lifting jack crane system sliding on rails was required to install the 4.8 x 17.8m shell and 98.5t gearbox inside its specific finished building. Grinding mills no. 2 and no. 3 will be installed next to complete the cement grinding mills at the unit. Once complete it will include three 160t/hr FCB B-mills with 5320kW drives and associated FCB TSV4500 HF classifiers. ECDE is a member of the industrial group Ciments d’Algérie (GICA).
Habesha Cement inaugurates Holeta plant
21 April 2017Ethiopia: Prime Minister Hailemariam Dessalegn has inaugurated Habesha Cement’s 1.4Mt/yr plant at Holeta in Oromia. The US$140m unit was built by Chinese contractor Northern Heavy Industry, according to the Ethiopian Herald newspaper. Dessalegn said that the new plant is part of the national plan to surpass local cement production of 27Mt/yr by the end of the Second Growth and Transformation Plan (GTP II) that will end in 2020. The plant is now expected to create 600 jobs in its operational phase.
The subsidiary of PPC is the third international project the South African cement producer has completed over the last year. On 17 April 2017 PPC Barnet in the Democratic Republic of the Congo (DRC) despatched its first truckload of saleable cement from the plant near Kimpese in the Kongo Central. The 1Mt/yr cement plant was commissioned in February 2017.
"With the completion of the plants in the DRC and Ethiopia we have achieved two significant milestones in our quest to become a major player in the cement industry across Africa" said Njombo Lekula, Managing Director, International operations, PPC. “Both plants have been built using the latest technologies, in line with international standards.”
India: The State High Level Clearance Committee of Karnataka has approved an expansion project at Birla Shakti Cement’s plant in Vasavadatta and a new plant at Gulbarga that will be built by India Cements. Birla Shakti Cement, a subsidiary of Kesoram Industries, is planning a US$97m upgrade to increase the plant’s production capacity to 9Mt/yr from 4.1Mt/yr. India Cements is planning to build a 2Mt/yr plant at Gulbarga.
Cemex opens admixture plant in Panama
21 April 2017Panama: Cemex Panama has opened its first admixture plant in the Panama Pacifico Free Trade Zone. The unit is part of US$15m series of investments by the construction materials company in the country, according to the El Economista newspaper. Products from the plant will be used locally and exported elsewhere in Central America and to the Caribbean.
Guatemala: Austria’s Doppelmayr has started up a RopeCon conveyor system for Cementos Progreso’s San Gabriel plant near Guatemala City. The 1.6km conveyor will transport 2100t/hr of limestone from a quarry to the plant across wooded terrain and it rises up to a height of 200m off the ground using four tower structures. The long rope structure of the system has enabled it to use a minimum amount of space on the ground. The new cement pant is expected to start operation in the first half of 2017.
Ambo Gnemer in talks to build cement plant in Ethiopia
19 April 2017Ethiopia: The Oromia state government has started negotiations with Ambo Gnemer about building a US$44m cement plant. The company owns land in the state and it intends to develop a site at Ambo, according to the Addis Fortune newspaper. Previous attempts to develop the plant failed due to a lack of capital.
India: Jaiprakash Associates’ (JAL) US$2.58bn sale of cement plants to UltraTech is likely to be completed by May 2017. Manoj Gaur, the executive chairman of JAL, said that the majority of the payment would be used to pay of debts, according to the Times of India. The cement producer is selling integrated cement plants with a production capacity of 17.2Mt/yr and grinding plants with a capacity of 4Mt/yr.
Indonesia: Semen Indonesia plans to start commercial operation of its Rembang cement plant in the first half of 2017. Rizkan Chandra, the chief executive, of the state-owned cement producer revealed the company’s plans, despite protests on environmental grounds by local residents, after a meeting with presidential staff in Jakarta, according to the Antara news agency. However the plant is waiting for environmental clearance that is expected to be released in April 2017. Previously a government minister said that the President Joko Widodo was expected to inaugurate the plant in mid-2017. However, in October 2016 the Supreme Court ruled in favour of the protesters and ordered Semen Indonesia to cease its activities.
Trying it on and liming it up
12 April 2017Unsurprisingly the European Commission blocked Duna-Dráva Cement’s (DDC) attempted purchase of Cemex Croatia this week. Merging the country’s biggest cement producer with its largest importer was going to be a challenge for the commission. Whereas in previous transactions the various parties offered business disposals to ease the commission’s concerns, here all they were got was access to a cement terminal in Metković in southern Croatia. And this facility on the Neretva river is currently being leased by Cemex! Clearly this didn’t give the impression of being a long term solution.
Compare this with the merger between Lafarge and Holcim in 2015 where multiple sales were proposed to make sure the deal went through. Or look at the acquisition of Italcementi by HeidelbergCement in 2016 where the parties sold Italcementi’s Belgian subsidiary Compagnie des Ciments Belges to Cementir to make the deal happen. In comparison to these deals the attempt by HeidelbergCement and Schwenk, through their subsidiary DDC, comes across as a calculated gamble designed to test the resolve of the commission. If the commission had somehow passed the proposed acquisition then the companies would have cornered the market. If it turned it down, as it has, then nothing would be lost other than putting together the bid. HeidelbergCement had its mind on bigger things as it bought and then integrated Italcementi.
Commissioner Margrethe Vestager summed up the mood of the commission: “For mergers between direct competitors, we generally have a preference for a clean, structural solution, such as selling a production plant. HeidelbergCement and Schwenk decided not to offer that. Instead they proposed to give a competitor access to a cement terminal in southern Croatia. Essentially, this amounted to giving a competitor access to a storage facility – without existing customers or established access to cement, without brands and without sales or managerial staff.”
Elsewhere, the other big story in the industry news this week was Votorantim’s decision to focus on the lime business in Brazil by adding lime units to some of its existing cement plants. Given the dire state of the local cement and construction industry, initiatives to break the deadlock have been expected. The alternative is plant closures and divestures, such as the ongoing talks by Camargo Corrêa to sell the other big local producer, InterCement. Votorantim plans to build lime units attached to the cement plants at Nobres in Mato Grosso, Xambioa in Tocantins, Primavera in Pará and Idealiza in Goiás. Unfortunately the agricultural areas of the country and ones with cement plants don’t overlay neatly. Cement production is mainly focused in the south-eastern states and Votorantim are targeting the Cerrado, in the centre of the country, for the lime business.
The scale of the project, at US$50m, the scale of the lime business generally and the addition of lime units at cement plants suggest that the pivot to lime can only be a sideline to cement and construction. Given the similarity of the cement and lime production processes the announcement would be much more significant were Votorantim set to convert clinker kilns into lime ones. A notable example of this was at Cement Australia’s Gladstone plant in Queensland, Australia. Here a mothballed FCB-Ciment clinker kiln was converted into a lime kiln in the early 2000s. At the time the cost of the conversion project was valued at just under US$20m. If Votorantim was seriously thinking of doing this at a few of their underperforming cement plants then one would expect the bill to be higher than US$50m. However, it’s early days yet.
US: The Environmental Protection Agency (EPA) has awarded CalPortland with a 2017 Energy Star Partner of the Year – Sustained Excellence Award for energy efficiency achievements. CalPortland’s accomplishments will be recognized by the EPA and the Department of Energy in Washington, DC on 26 April 2017.
Its key 2016 accomplishments include a reduction of its energy intensity by 1.1% in 2016 compared to business as usual in 2015 which resulted in over US$682,000 in savings and a reduction of 14,234Mt of CO2. The company initiated a new ‘CalPortland Energy Cup’ competition that compares and quantifies energy practices and performance of its three cement plants. All three CalPortland cement plants scored in the top quartile of the Energy Performance Indicators (EPI) benchmarking tool. The Rillito plant has been certified for the past five years in a row.
CalPortland has also completed several large energy saving projects including the installation of a new US$9m clinker cooler at the Rillito cement plant, a US$14m Anchorage terminal storage dome and a US$2m preheater duct replacement at the Mojave cement plant.