Displaying items by tag: Production
Tunisia: Clinker production at Carthage Cement’s plant in Djebel Ressas has stopped due to union action by the staff of NLSupervision. Concrete production, aggregate production and clinker export is proceeding as normal. The cement producer said that the management of NLSupervision and union representatives are currently meeting to resolve the issue. NLSupervision, a subsidiary of Denmark’s FLSmidth, holds an operation and maintenance contract for the cement plant.
Turkish clinker exports jump by 32.4% to 4.93Mt in 2017
20 March 2018Turkey: Data from the Turkish Cement Manufacturers’ Association (TCMA) shows that clinker exports rose by 32.4% year-on-year to 4.93Mt in 2017 from 3.72Mt in 2016. Cement production rose by 6.8% to 80.6Mt from 75.4Mt. Production rose in all regions with the exception of the Aegean and Mediterranean.
Roadblocks remain in the US?
14 March 2018The latest data from the United States Geological Survey (USGS) shows that cement shipments rose by 2.4% year-on-year to 95.5Mt in 2017. Readers with elephantine memories may remember that the Portland Cement Association (PCA) revised its forecast for 2017 down to 3.1% from 4.2% in a release made in late 2016. Shipments and consumption are different metrics but the PCA was heading in the right direction. Unfortunately, however ebullient the PCA’s chief economist Ed Sullivan was at the IEEE-PCA in 2017 about growth in the US in 2018 and 2019, the necessary rise required seems quite steep. President Donald Trump may have handed the major cement producers a tax break but until his infrastructure spending materializes the US construction industry is on its own.
Graph 1: Clinker production in the US, 2013 – 2017. Source: USGS.
Viewing the US as a whole is a little unfair given its wide regional variation. As can be seen in Graph 1 clinker production jumped up from 2013 to a high of 76.5Mt in 2015 before taking a dip in 2016 and then rising again to 76.9Mt in 2017. Cement shipments of Ordinary Portland and blended cement show a similar trend over the same timescale except without the decrease in 2016. Interestingly, imports of cement and clinker rose by 18% to 13.6Mt in that year. The major exporters to the US were Canada, Greece, China and Turkey, in that order.
Graph 2: Cement and clinker imported for consumption to the US in 2017 by country. Source: USGS.
From a producer perspective LafargeHolcim described 2017 as a ‘disappointing’ year, with overall net sales down slightly on a like-for-like basis. The group remained optimistic for 2018 though, with its hopes pinned on rising employment and housing construction. HeidelbergCement rode high on its acquisition of Italcementi’s local subsidiary Essroc, which enabled it to grow its business in the northeast and midwest. Its cement sales volumes rose by 2.3% to 4.1Mt. CRH noted similar cement sales volume growth of 3% and attributed this to stronger demand. Its business also benefited from the acquisition of Suwannee American Cement with its 1Mt/yr cement plant in Florida. Further growth to its production base is also expected soon as it completes its acquisition of Ash Grove Cement.
By contrast Buzzi Unicem reported a tougher year with its net sales barely increasing from 2016 to 2017. It blamed a tough first half of the year for this as well as weather-related issues due to Hurricane Harvey and then snow in December 2017. Cemex too reported harder conditions in the US, with cement sales volumes down by 6% for the year. Although on a like-for-like basis with plant sales excluded it reported this as a rise of 2%. Again, it blamed the weather but it did note an increase in residential housing construction as the year progressed.
In this kind of mixed environment for cement producers no wonder the PCA backed or, perhaps more accurately, reminded the President of his pledge to spend US$1.5tn to be invested in infrastructure. As per usual the PCA forecasts fair weather ahead for the US industry once the latest roadblock is overcome. At the last assessment it was inflationary pressure. As ever the government opening its cheque book to build things is exactly what the industry needs to build on its promise. Until then expect more of the same. One more thing to consider though is that the Trump administration is also trying to change the ratio of federal-to-state funding for cross-state infrastructure projects. If the states end up having to pay more money for these kinds of projects these may end up running out of funds, delaying or cancelling them. Counting on that infrastructure spend may be unwise until if or when the cement orders come piling in.
US cement shipments rise by 2.4% to 95.5Mt in 2017
12 March 2018US: The United States Geological Survey (USGS) reports that shipments of Ordinary Portland and blended cement rose by 2.4% year-on-year to 95.5Mt in 2017 from 93.3Mt in 2016. Increases of over 5% were reported in Arizona and New Mexico, Kansas, Missouri, Texas and Washington. However, shipments fell by 14% in Illinois. Imports rose by 5.6% to 11.3Mt. Clinker production increased by 1.4% to 76.8Mt from 75.8Mt. Major importers of cement into the US were Canada with 4.4Mt, Greece with 2.3Mt and China with 2Mt.
Iran: Cement production fell by 0.9% year-on-year to 43Mt in the first nine months of the local financial year. Data from the Ministry of Industries, Mining and Trade showed that cement production in the November to December 2017 period fell by 8.8% to 4.29Mt, according to the Trend News Agency. The decline has been blamed on a recession in the construction industry, poor supplies of natural gas to industrial users and a drop in exports due to falling global oil prices. The country produced 54.1Mt of cement in the 2017 financial year that ended in March 2017, a fall of 6.6% from the preceding year.
Adelaide Brighton’s sales up on improved markets in Australia
28 February 2018Australia: Adelaide Brighton’s revenue rose by 11.7% to US$1.22bn in 2017 from US$1.09bn. The building materials producer said that the boost, although aided by acquisitions in 2017, was due to ‘strong’ demand in east coast markets, improving demand in South Australia and stabilising demand in Western Australia. However, its net profit after tax fell by 2.2% to US$142m from US$145m. It blamed this on one off provisions, acquisition costs and restructuring expenses.
For its cement business, the company said that cement and clinker sales volume rose by 9% in 2017, assisted by a ‘particularly’ strong second half. Strong volume growth continued in 2017 in Queensland, Victoria and New South Wales.
Sales volumes in Western Australia and Northern Territory declined in the first half but stabilised in the second half to be modestly lower for the year. Cement sales in South Australia improved, supported by the ramp-up of major infrastructure projects in the second half.
The cement producer also reported that in April 2017 its Birkenhead plant experienced a temporary issue with the quality of cement that incurred rectification costs of US$2.8m during the first half of the year. The quality issue arose due to lower grade feed making its way into the cement milling process. Fixes to inventory management and quality processes were made to address the issue and production and quality returned to normal shortly after the incident.
Start of 2018 shows further declines in Brazil
12 February 2018Brazil: According to data from Brazil's national cement industry union SNIC, domestic cement sales in January 2018 were down by 0.1% compared to January 2017, at 4.33Mt. However, average sales per working day increased by 0.2% in the same comparison. Apparent consumption in the period stood at 4.4Mt, down by 0.5% from January 2017. The results for the period were in line with SNIC's expectations, with sales forecast to drop in the first quarter 2018, before seeing growth in the second quarter 2018.
In the 12 months ending January 2018 domestic sales saw an accumulated 6.2% drop, in comparison with the previous 12 month period, at 53.77Mt. SNIC forecasts a 1-2% increase in cement sales in 2018.
Qizilqumsement increases production in 2017
07 February 2018Uzbekistan: In 2017 Qizilqumsement JSC, the biggest cement plant in Uzbekistan, increased cement production to 3.6Mt, 1.9% more than in 2016. 60% of the production volume was sold through exchange trades, 23% to direct contracts with regulated prices, 15% was exported and 2% was sold according to direct contracts based on exchange quotations. According to the business plan of Qizilqumsement JSC, cement production is expected to be at least 3.5Mt in 2018.
There are five large cement facilities and several small ones with total capacity of 8.5Mt/yr in Uzbekistan. The country exports cement to Afghanistan, Kazakhstan, Kyrgyzstan, Tajikistan and Turkmenistan.
Iran: Cement production fell by 4.8% year-on-year to 37.7Mt in the eight-month period to 21 November 2017. The decline has been blamed on a recession in the construction industry, poor natural gas supplies and falling export rates, according to the Trend News Agency. The country produced 54.1Mt of cement in its last financial year. Cement production capacity has risen significantly locally from 29.5Mt/yr in 2001 to 83Mt/yr in 2017. The number of cement plants has grown from 30 to 72.
Cement production falls in Colombia
01 February 2018Colombia: Cement production fell by 1.5% year-on-year to 12.3Mt in 2017 from 12.5Mt in 2016. Sales fell by 1% to 12Mt from 12.1Mt, according to data from the National Administrative Department of Statistics (DANE). Sales in Antioquia, Caldas and Nariño rose by 5.7%, 16% and 17.1%, respectively. However, sales in Casanare, Cordoba and Santander dropped by 29.5%, 15.9% and 7.4%, respectively.