Displaying items by tag: US
US: The US Department of Labor Occupational Safety and Health Administration's (OSHA) Cleveland Area Office has cited Essroc Cement for one repeated and 10 serious safety and health violations at its site in Middlebranch, Ohio. OSHA found that the company had exposed workers to machine, noise and respiratory hazards following an investigation started in November 2015 after a complaint was submitted alleging unsafe working conditions. The US subsidiary of Italacementi faces fines of up to US$92,000 for the violations.
"Employers have a responsibility to protect workers from exposure to noise and respiratory hazards that can lead to debilitating health conditions," said Howard Eberts, OSHA's area director in Cleveland. "Essroc needs to immediately re-evaluate its safety and health programs to keep workers safe on the job."
Essroc operates a slag grinding plant and a cement terminal at the site.
Cemex to sell major cement assets in US
04 May 2016US: Mexico’s Cemex has agreed to sell a raft of assets in the US in a US$400m divestment to pay down the company's debt. The assets include the Lyons cement plant in Colorado, the Odessa cement plant in Texas, three terminals in Texas and building materials businesses in Texas and New Mexico.
The assets will be purchased by Mexican rival Grupo Cementos de Chihuahua (GCC), which already has three integrated cement plants in the south and central United States. The acquisition, due to be completed by the end of 2016, will increase GCC’s cement capacity in the US by 1Mt/yr to around 5.6Mt/yr.
Cemex is expected to sell up to US$1.5bn worth of assets during the course of 2016 and 2017. It is still reeling from debt that it took on from its 2007 acquisition of Australian rival Rinker, which came directly before the onset of the global economic downturn.
Cemex fined for 2014 worker death in Kentucky
22 April 2016US: Kosmos Cement, a subsidiary of Cemex, has pleaded guilty to violating workplace safety standards. It is liable to be fined to up to US$400,000 towards the death of a worker at its Louisville cement plant in Kentucky in 2014. Michael Egan, Cemex's executive vice president and general counsel, entered the guilty plea for the company. Contract employee Felipe Mata Vizcaya fell to his death after opening an elevator door when the elevator car wasn't there, according to the Courier-Journal.
Cemex is required to pay US$200,000 immediately and the balance if it doesn't make required repairs within three years. It has also pledged to design, operate and test all elevators at the site to meet national safety standards and to install additional safety features.
In a statement, US Attorney John Kuhn called the matter "one of the worst cases of negligence on the part of a company." The company was accused of violating the Mine Safety and Health Act, and the case was investigated by the US Labor Department's Mine Safety & Health Administration.
Titan lawsuit ends as North Carolina cancels air permit
14 April 2016US: A legal challenge to the cancelled Titan American Castle Hayne cement plant has ended following the termination of a challenged air pollution permit by the North Carolina Division of Air Quality. Titan rescinded the permit, following its announcement in March 2016 to cancel its cement plant project. It was originally issued in 2012.
"For years, Titan and the Department of Environmental Quality (DEQ) tried to keep citizen groups from getting a hearing on significant and avoidable air pollution from this proposed plant," said Geoff Gisler, senior attorney at the Southern Environmental Law Center who represented the North Carolina Coastal Federation, Cape Fear River Watch, PenderWatch & Conservancy, and Sierra Club. "We have achieved the goal of this lawsuit - protecting citizens of New Hanover and Pender counties from Titan’s pollution when DEQ failed to do so."
Titan will continue to operate a cement terminal at the site. On 12 April 2016, the North Carolina Court of Appeals granted citizen groups’ request to dismiss the appeal because the approval of the plant had been withdrawn, according to the Southern Environmental Law Center.
Update on HeidelbergCement acquisition of Italcementi
13 April 2016HeidelbergCement released more detail on its plans to buy Italcementi last week. The main points were that Italcementi’s operations in Belgium will be sold, the Italcementi brand will be retained, its research and development (R&D) centre will assume responsibilities for the entire group and up to 260 job losses are expected in Bergamo. The integration plan is expected to be complete by 2020.
Following an update in HeidelbergCement’s preliminary financial results for 2015 in February 2016, this was more focused on the practicalities of taking over a company. Sales of assets in Belgium were expected from the moment the deal was announced in July 2015. Between them the two companies operate three of the country’s four cement plants, holding 73% of the market by cement production capacity. Selling up Italcementi’s Belgian subsidiary Compagnie des Ciments Belges will maintain the existing market balance. Once this is done, from a cement sector perspective, interaction from the European Commission on the deal should merely be a formality.
Interestingly, no plans to sell assets in the US were announced. This is more ambitious on HeidelbergCement’s part because the acquisition has far bigger implications in that country. Merging Italcementi’s Essroc subsidiary and HeidelbergCement’s Lehigh Hanson subsidiary will see HeidelbergCement become the new second largest cement producer in the US with around 16.4Mt/yr. LafargeHolcim had a relatively easy ride from the Federal Trade Commission (FTC) having to sell two integrated cement plants, two slag grinding plants and a series of terminals. As HeidelbergCement will become the second largest cement producer it seems unlikely that the FTC will be too demanding. However, post-acquisition the cement producer will own cement plants within 75 miles of each other in Pennsylvania and in Maryland and West Virginia. The FTC may take exception to this but perhaps HeidelbergCement is trying their luck to see if it can get away with it.
The decision to retain Italcementi’s i.Lab R&D centre in Bergamo, Italy raises questions about what will happen to the Heidelberg Technology Centre (HTC) in Leimen, Germany. The focus here is on making Bergamo the ‘product’ R&D division for the entire group. i.Lab was opened in early 2012 to fanfare, based in a building designed by architect Richard Meier and it cost Euro40m to build. How this fits with HeidelbergCement’s existing Global R&D team at the HTC remains to be seen.
Job losses of up to 260 personnel at Bergamo are regrettable but hardly unexpected. It may not be much comfort for any staff members facing redundancy but this figure is well below the figures bandied about in the media in late 2015 of first around 1000 and then nearer 500. Another 170 personnel will also be offered relocation packages taking the impact of the reorganisation up to about 400 of Italcementi’s 2500 workforce in Italy.
Looking at the wider situation with the acquisition this week, HeidelbergCement announced a record contract for Norcem, its Norwegian subsidiary, to supply 280,000t of cement over three years for an infrastructure project. Then, Carlo Pesenti, the chief executive officer of Italcementi, was reported making comments about the business’ expansion plans in Thailand and the Association of Southeast Asian Nations (ASEAN). Projects in Myanmar and Cambodia look likely once the acquisition is complete. Finally, the ratings agency Moody’s was drumming up attention for a market report by pointing out the implications for the multinational cement producers in India if a proposed rise in infrastructure spending gets approved. In summary HeidelbergCement and Italcementi are unlikely to benefit due to their southern Indian spread of assets and local production overcapacity.
HeidelbergCement may not be getting it all its own way but the acquisition of Italcementi remains on track so far. All eyes will be on how the US FTC responds to the deal.
US: Martin Engineering has launched its new Pin Latch Secondary Belt Cleaner, a tungsten carbide-tipped secondary cleaner that slides in and out for service without requiring any tools. The design features a square, tabbed mainframe with segmented blades connected by a pin mechanism, allowing access and blade replacement by semi-skilled personnel.
The pin latch design provides adjustable tension for varying conditions, such as belt speed, material being conveyed and belt cleaner position relative to the head pulley. It can handle belt speeds up to 5.1m/s and the versatile unit accommodates belt rollback. The carbide tip is acid- and abrasion-resistant, and the assembly is suited for use on belts with mechanical splices, smoothly adapting to and riding over the splices without damaging the splice, belt or blade. The new belt cleaner is considered as a preferred upgrade for Martin SQC2 and SC16 Secondary Cleaners.
“The maintenance-friendly design of the new Pin Latch Belt Cleaner is engineered for a wide range of global applications,” said Martin Engineering South Africa Sales Manager Pieter Opperman. “It can drastically reduce downtime for service or replacement, since no alignment or setting of the blade is required. Inventory is reduced to a one-part blade and buffer, without bolts, nuts or other fasteners.”
Martin Engineering builds products for bulk materials handling. The company has it headquarters in Neponset, Illinois. It has offices in Brazil, China, France, Germany, Indonesia, Mexico, Peru, Russia, South Africa, Turkey, India and the UK.
Georgia Power starts activity to close 29 ash ponds
31 March 2016US: Georgia Power has started preparation activity to permanently close all of the company's 29 ash ponds located at 11 coal-fired generation facilities across Georgia. Twelve ponds are scheduled for closure by mid-2018, 16 are expected to close by 2026 and one pond is expected to close by 2030. At present, around 50% of the coal combustion by-products Georgia Power produces are used to make Portland cement, concrete, cinder blocks and gypsum wallboard.
"Our primary focus throughout the closure process is maintaining a reliable generation fleet, while conducting the closure process in the most efficient way possible," said Mark Berry, vice president of environmental affairs for Georgia Power. The company will upgrade each plant to accommodate the dry handling of Coal Combustion Residuals (CCR) required by new federal regulations. The closure of all 29 ash ponds is expected to cost over US$1bn over the next 10 years. In addition, the company has invested approximately US$5bn in new environmental compliance technologies for its coal-fired generation fleet.
US: Cement consumption in the US will rise by 3.4% in 2016, according to a report from the Portland Cement Association (PCA). The forecast has been revised down from the PCA’s previous forecast of 5%. The PCA expects cement consumption in 2017 to grow by 4.3%.
“The new forecast reflects the implementation of the new multi-year highway bill, Fixing America’s Surface Transportation (FAST) Act,” said Edward Sullivan, PCA chief economist and group vice-president. “However, our forecast still reflects a deterioration in global growth conditions, an even weaker projection for oil prices, and a tightening of US monetary policy.”
US: The GCC (Grupo Cementos de Chihuahua) Dacotah cement plant in Rapid City has started a US$90m upgrade. The project will include new kiln equipment, provision for co-processing alternative fuels and improvements to the plant’s shipping operations, according to the Rapid City Journal. The upgrade will increase the plant’s cement production capacity to 1.3Mt/yr.
The plant was founded by the South Dakota state in the 1920s and sold into private ownership in 2001. It employs 130 full-time employees. The upgrade is expected to create 13 new full-time jobs.
Martin Engineering launches Arcoplate worldwide
18 March 2016US: Martin Engineering has launched its bimetallic wear plate product Arcoplate around the world. Originally the wear plate was sold only in Brazil by the bulk handling products firm.
Martin Arcoplate uses a chromium carbide-rich metal alloy face plate with a steel back plate to resist gouging, erosion, temperature extremes and material build-up. It is marketed for excessive wear and material accumulation issues with bulk material handling. It is available in three grades. Alloy 1600 is designed for high abrasion and high impact applications. Alloy 1040 is engineered for moderate impact and cyclic temperatures up to 500°C. Alloy 8668 is suitable for extreme temperature applications, with cycles up to 700°C. Each derives its abrasion resistance from the M7C3 carbides (1500 - 1800Hv), with an average of 60% carbide dispersed through a softer, tougher matrix.
Arcoplate is manufactured by Alloy Steel International in Malaga, Australia.