Suleiman Abdulaziz Al-Zaben resigns chair of Al Jouf Cement’s audit committee
Written by Global Cement staffSaudi Arabia: Al Jouf Cement Company’s board of directors has accepted the resignation of Suleiman Abdulaziz Al-Zaben as chair of its audit committee. Al-Zaben had been serving as committee member from outside the board.
In July 2024, Al Jouf Cement Company took legal action against unnamed former board members, following an investigation into possible ‘administrative irregularities’ by an independent auditor launched in December 2023.
Huaxin Cement to build new plant in Zimbabwe
Zimbabwe: Huaxin Cement has invested US$15m in a new manufacturing plant in Zimbabwe, according to Bulawayo 24 News. The company has set up a subsidiary Huaxin Zimbabwe, to oversee operations. Huaxin Zimbabwe director Clemence Gomba said that the initial capacity will be 300,000t/yr, potentially increasing to 1Mt/yr if lime reserves are accessed, adding that he wanted “Zimbabweans to get cement at their doorsteps.” The plant will serve both local and export markets. Huaxin plans to employ five Chinese nationals and 200 local people.
Company CEO Mr Chen said “We started construction of the site last month [September 2024] and we hope to finish by the end of November 2024. In December 2024, we will start the production of cement. The plant will start with a production capacity of 25,000t/month of cement, we will mainly be manufacturing 32.5 and 42.5 cement. We hope to satisfy the local market so that we can reduce our imports. We hope to find some limestone reserves so that we will not be importing any clinker.”
Industry and Commerce Minister Mangaliso Ndlovu toured the site, saying that Zimbabwe is experiencing a surge in imports mainly from Zambia and South Africa, a reflection that local production is ‘not satisfying’ the market.
Portugal: Cimpor has signed a 10-year extendable contract with Vodafone Portugal for private ‘pure’ 5G network installations at its plants, starting with the Alhandra plant and soon expanding to Souselas and Loulé. This network will aim to improve data management and operational efficiencies across Cimpor's cement business and eventual expansion to other sectors. Technology partners include Germany-based SAP and Sweden-based Ericsson.
Cimpor's chief technology officer Berkan Fidan said that the company felt the need to make this investment because the cement industry is data-intensive, and the collection of available data is a challenge due to the physical and operational conditions at the plants.
This partnership makes it possible to obtain precise quality reviews of the cement manufactured at the plants without having to wait 28 days. It also gives total visibility of the plant, making emission forecasts and maintenance easier. The deal involves around 10,000 sensors in 19 plants globally, 50 antennas, drones to measure stock levels and thermal cameras with real-time monitoring capabilities. The long-term strategy with Vodafone also involves the use of smart glasses with video streaming functionalities inside the plants. Fidan explained that the plants have some connectivity challenges, which is why the company is investing heavily in the mobile network.
EnviCore closes seed funding round
Canada: Sustainable materials startup EnviCore has raised US$3m in its seed funding round led by CSN Inova Ventures (the corporate venture capital arm of Brazil’s Companhia Siderúrgica Nacional), Heidelberg Materials and others. The funding will scale up Envicore’s production of low-carbon supplementary cementitious materials (SCMs), like mining tailings, slag, shale and glass. The company’s technology reportedly reduces the carbon footprint of cement production by up to 30%, using recycled mineral feedstock, with the SCMs replacing up to 35% of Portland cement in concrete. Proceeds will expand EnviCore's production capacity and support new business development, operations and research and development efforts. Heidelberg Materials, together with EnviCore, will conduct a feasibility study for a pilot SCM production facility close to one of Heidelberg Materials’ recycling hubs.
CEO and co-founder Shahrukh Shamim said "This investment marks a pivotal moment in our journey to commercialise a game-changing technology in the cement industry. The support from CSN, Heidelberg Materials and other investors will allow us to scale up quickly and meet the growing demand for greener building solutions."
India’s cement demand to grow in 2025 financial year
India: Cement demand in India is projected to increase by 7 - 8% to approximately 475Mt in the 2025 financial year, down from a compound annual growth rate of about 11% between financial year (FY) 2022 and FY 2024, according to a report by CRISIL Ratings. The company analysed 18 cement producers, which account for over 85% of domestic sales volume. The forecast follows a 3% growth in demand during the first half of FY 2024, affected by an extended heatwave and a labour shortage during the general elections, the Financial Express has reported.
Director of research at CRISIL Market Intelligence and Analytics, Sehul Bhatt, said "Cement demand is expected to rebound in the second half of the 2024 financial year, as construction activity gathers pace across infrastructure and housing segments post-monsoon. Healthy monsoon, improved labour availability after the festive season, and an increase in government spending on infrastructure and housing should drive demand up 9 – 11% in the second half of the year, taking the annual growth tally to 7 – 8%."
Philippines: Holcim Philippines and Universal Robina Corporation (URC) have entered a tripartite agreement with the local government of Obando, Bulacan, to provide incentives for workers at the town's material recovery facility, based on the volume of refuse diverted. The material recovery facility in Obando has collected and sorted 785t of plastic waste for co-processing. Since 2021, URC and Holcim's waste management unit Geocycle has been processing plastic from URC's operations for co-processing. The plastics are converted into alternative fuels used to power the kiln at Holcim’s plant in Misamis Oriental.
Irwin Lee, URC president and CEO, said "This new agreement, with Obando as a key partner, aims to further drive community-based ‘waste’ diversion efforts. We hope to replicate it in other towns and cities to amplify the impact of what we set out to do three years ago."
UCLA team develops ZeroCAL to cut cement CO₂ emissions
US: Researchers at UCLA's Institute for Carbon Management have developed a new method called ZeroCAL that could eliminate ‘nearly all’ of the carbon dioxide emissions from the process of cement production, according to the UCLA Newsroom. The team created a process using limestone and a water-based solution containing ethylenediaminetetraacetic acid. Through membrane nanofiltration and an electrochemical process, they produced calcium hydroxide.
To meet ZeroCAL’s water demand, the team suggests focusing on cement plants near coasts or rivers. The researchers are reportedly working with Ultratech Cement to build a demonstration plant that will produce ‘several’ tonnes of lime per day using the ZeroCAL process. Currently, the process requires more energy than traditional lime production methods, but ongoing research aims to reduce its energy consumption.
Gaurav Sant, director of the Institute and professor at UCLA Samueli School of Engineering, said “The ZeroCAL approach offers an elegant solution to eliminate carbon dioxide emissions associated with the process of cement production. First, it addresses the carbon emissions resulting from limestone’s decomposition while providing clean hydrogen and oxygen to heat the cement kiln. Second, it enables onsite decarbonisation while making use of existing kilns and limestone feedstocks without having to build separate carbon capture and storage facilities.”
Statistics on cement production in Bolivia revealed
Bolivia: Bolivia recorded a 2.7% year-on-year increase in cement production and sales in August 2024. According to the National Statistics Institute, production reached 2.6Mt from January - August 2024, up from 2.53Mt in the same period in 2023. Santa Cruz produced 699,062t of cement, followed by La Paz with 679,317t, Chuquisaca with 510,841t, Cochabamba with 384,329t, Oruro with 214,660t and Tarija with 150,068t.
Marcelo Morales, general manager of Itacamba Cemento, noted a year-on-year increase of 3% in domestic demand, with 2.6Mt of cement consumed as of August 2024, saying that the growth was positive ‘considering the current economic situation’.
General manager of the Bolivian Institute of Cement and Concrete, Marcelo Alfaro, also mentioned that Santa Cruz, La Paz and Cochabamba collectively account for about 70% of cement sales in Bolivia, according to La Razón newspaper. The cement industry's installed capacity reportedly stands at 10Mt/yr and the country is facing challenges exporting cement, as neighbouring countries already produce their own.
Indonesia: Indocement Tunggal Prakarsa has acquired a 20% stake in Amita Prakarsa Hijau, a company that specialises in the recycling of industrial and municipal refuse and biomass-derived materials into alternative fuel for the cement industry. The deal is valued at US$120,000 and was completed on 8 October 2024.
Switzerland: After an initial increase earlier in 2024, the Swiss cement industry experienced a decline from July - September 2024 with deliveries falling by 8% year-on-year to 914,625t, according to AWP Swiss News. In its latest report, Cemsuisse attributes this decline to a continued reluctance to invest in construction. Despite this, the organisation notes potential signs of recovery, particularly in infrastructure projects.