Germany: Cemex Deutschland’s carbon capture partner Carbon Clean has hired US-based engineering company KBR to carry out installation of the planned 100t/day CycloneCC carbon capture system at the producer’s Rüdersdorf cement plant in Brandenburg. KBR will provide front-end engineering design (FEED) services for the project.
KBR global technology solutions president Jay Ibrahim said "Reaching net zero targets requires expertise from different industries to work together, and we make a powerful team. Hopefully, it will be the first of many such projects."
Germany: Christian Pfeiffer has launched its new FlexCore hardened rolled steel plates for ball mill diaphragms. With a hardness of 60HRC, the plates are wear and breakage resistant, enabling maintenance to be planned to the day, according to the supplier.
Holcim Ecuador launches ECOPlanet cements
Ecuador: Holcim Ecuador has launched its new portfolio of ECOPlanet reduced CO2 cements. The products bear the new green and blue branding of the Holcim group.
CEO Dolores Prado said that the company began its green transition with the September 2019 carbon neutral certification of its Agrovial, Base Vial and Maestro cements.
Holcim to acquire Ol-Trans
Poland: Switzerland-based Holcim has concluded an agreement to acquire ready-mix concrete producer Ol-Trans. Ol-Trans operates five batching plants and is the market leader in Gdansk, Gdynia and Sopot. Holcim says that its new customers in the region will benefit from access to its CO2-saving products, including Agila Fibro self-compacting concrete, which can reduce steel reinforcement usage in construction by up to 50%.
Holcim’s Europe, Middle East and Africa regional head Miljan Gutovic said “With this acquisition we will further expand the footprint of ECOPact green concrete, the first and most comprehensive sustainable concrete range in Poland.”
Holcim Deutschland’s Lägerdorf cement plant to receive oxyfuel kiln and carbon capture system
Germany: Holcim Deutschland announced a planned upgrade to its Lägerdorf cement plant’s kiln on 14 July 2022. The producer will install a second generation oxyfuel kiln, which uses an air separation unit to supply oxygen directly, emitting CO2-rich flue gas. A new carbon capture system will supply captured CO2 to a synthetic hydrocarbons plant, which will produce methanol for other industrial applications. The upgrade will result in the capture of 1.2Mt/yr
of CO2 emissions and make Lägerdorf one of the world’s first carbon neutral cement plants, according to Holcim Deutschland.
The project, called Carbon2Business, was among four cement plant projects and 13 other EU-wide projects to win a share of a US$1.81bn EU Innovation Fund funding pot. CEO Thorsten Hahn acknowledged that the awarding of funds was ‘good news for Holcim and all partners working with us to decarbonise cement.’ He said “Climate change means cement change.”
Bulgaria/Poland: The EU Innovation Fund has awarded funding to Devnya Cement’s ANRAV carbon capture, utilisation and storage (CCUS) project in Bulgaria and Lafarge Polska’s Go4ECOPlanet CCUS project in Poland.
ANRAV is a full-chain CCUS project connecting Devnya Cement’s Devnya cement plant in Varna Province over 30km to the Black Sea for storage. Go4ECOPlanet applies a similar model to the capture and storage of CO2 from Lafarge Polska’s Kujawy cement plant offshore in the North Sea. The Kujawy cement plant is situated 200km inland in Kuyavian-Pomeranian Voivodeship. The plan is part of Lafarge Polska’s strategy to realise carbon neutrality at the Kujawy cement plant by 2027.
Regarding the ANRAV project, Mihail Polendakov, Bulgaria, Greece and Albania managing director at Devnya Cement’s parent company HeidelbergCement said “Our vision in the ANRAV consortium is to realise an economically viable CCUS cluster for Bulgaria and the neighbouring regions.” He continued “Subject to regulatory and permissions aspects, it could start operation as early as 2028, with a capture capacity of 800,000t/yr of CO2.
Kohat Cement to establish 10MW solar power plant
Pakistan: Kohat Cement has informed the Pakistan Stock Exchange of its plan to establish a 10MW solar power plant at the site of its Kohat cement plant in Khyber Pakhtunkhwa. The producer says that the plant will be connected to the national grid.
US: Titan Cement Group has invested in renewably powered Heat Battery developer Rondo Energy, in the California-based company’s Series A funding round. The Heat Battery is a 98% efficient electrical heater with high scalability, according to the supplier. Its modular battery provides grid load flexibility, with the possibility of continuous operation. Titan Cement Group says that it will now work in a technological partnership with Rondo Energy to develop new concepts for cement decarbonisation using Rondo Energy’s ‘unique innovation.’
Kant Cement begins development of new limestone mine
Kyrgyzstan: Kant Cement has begun excavating the Severnaya Gryada limestone deposit near to its Kant cement plant. The producer says that the limestone has a higher purity than that from its existing Agalatas mine. It therefore expects the Kant plant to reduce its raw materials consumption and eliminate a part of its dust emissions. Kant Cement currently replaces a part of the limestone in the plant’s cement production with 65,000t/yr of fly ash.
Egypt: Misr Cement Qena commenced automated cement production at its Qena cement plant in early July 2022. The automation systems also cover plant maintenance processes. Misr Cement Qena awarded a technical management contract for the plant to Arab Swiss Engineering Company in June 2021.
Misr Cement Qena said "This step came in line with the company’s growth strategy to reduce operating costs and maximise asset utilisation in order to meet current challenges."