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04 April 2019

Endesa sells 0.3Mt of fly-ash to cement companies in 2018

Spain: Endesa sold 0.3Mt of fly-ash from its Carboneras power plant in Almeria to cement companies in the UK and North America in 2018. The energy company also sold fly-ash to the nearby LafargeHolcim Carboneras cement plant, according to La Voz de Almería newspaper. The company has also sold 30,00t of slag and 60,000t of gypsum from its limestone plant.

Published in Global Cement News
Tagged under
  • Spain
  • Endesa
  • Fly Ash
  • LafargeHolcim
  • Plant
  • UK
  • US
  • Slag
  • Gypsum
  • Power Plant
  • GCW399
04 April 2019

New cement silo completed at Sumitomo Osaka Cement’s Kochi plant

Japan: Sumitomo Osaka Cement has completed a new cement silo at its Kochi plant. The upgrade is part of a long-term plan to focus on exports to Southeast Asia. The cement producer intends to establish an overseas business presence outside of Japan.

Published in Global Cement News
Tagged under
  • Japan
  • Sumitomo Osaka Cement
  • Plant
  • Upgrade
  • Silo
  • Export
  • GCW399
04 April 2019

Cimencam inaugurates Nomayos cement grinding plant

Cameroon: Cimencam has inaugurated its 0.5Mt/yr Nomayos cement grinding plant. The company also launched a new logo, according to the Ecofin Agency. The new unit will manufacture the company’s MultiX CEM II 32.5 R Ordinary Portland Cement (OPC) and its Sublime white cement products.

The subsidiary of LafargeHolcim is planning to regain lost market share in the country since Dangote Cement started operating locally. It is planning to build a new kiln at its Figuil integrated plant in Garoua, which is due for commissioning in 2020.

Published in Global Cement News
Tagged under
  • Cameroon
  • CIMENCAM
  • LafargeHolcim
  • grinding plant
  • marketing
  • Product
  • White cement
  • Plant
  • Upgrade
  • GCW399
04 April 2019

Gambian cement producers operating at 23% utilisation rate

The Gambia: Bai Lamin Jobe, the Minister of Trade, says that the country has a cement capacity utilisation rate of 23%. Local producers have a capacity of 1.9Mt/yr but national demand is only around 0.4Mt, according to the Foroyaa newspaper. He added that the country imported 0.39Mt in 2018 in answers to members of the National Assembly.

It was also revealed that Jah Multi Industries is building new silos at its import terminal. Jah Cement is also planning to upgrade its terminal into a grinding plant. Construction work started in 2018 and it is expected to be completed by late 2019.

Published in Global Cement News
Tagged under
  • Gambia
  • Government
  • Overcapacity
  • Import
  • data
  • Jah Oil
  • grinding plant
  • Silo
  • Upgrade
  • Terminal
  • GCW399
03 April 2019

European Union CO2 emissions data from cement plants in 2018

Written by David Perilli, Global Cement

The European Union’s (EU) verified CO2 emissions figures were released earlier this week on 1 April 2019. The good news is that no cement plant is within the top 100 largest emitters. All the top spots are held by power plants, iron and steel producers and the odd airline. Indeed, out of all of the verified emissions, cement clinker or lime production only represents 7% of the total emissions. Of course this is too much if the region wants to meet its climate change commitments but it is worth remembering that other industries have a long way to go as well and they don’t necessarily face the intrinsic process challenges that clinker production has. If the general public or governments are serious about cutting CO2 emissions then they might consider, for example, taking fewer flights with airlines before picking on the cement industry.

The EU emitted 117Mt of CO2 from its clinker and lime producers in 2018, a 2.7% year-on-year decrease compared to 120Mt in 2017. This compares to 158Mt in 2008, giving a 26% drop in emissions over the decade to 2018. However, there are two warnings attached to this data. First, there are plants on this list that have closed between 2008 and 2018. Second, there are plants that provided no data in 2018, for example, all the plants in Bulgaria. Climate change think tank Sandbag helpfully pointed out in its analysis of the EU emissions data that industrial emissions have barely decreased since 2012. The implication here being that the drop from 2008 to 2012 was mainly due to the economic recession. Sandbag also made the assertion that 96% of the cement industry’s emissions were covered by free allocations in the EU Emissions Trading Scheme (ETS) thereby de-incentivising sector willingness to decarbonise.

By country the emissions in 2018 from cement and lime roughly correspond with production capacity, although this comes with the caveat that emissions link to actual production not potential capacity. So, Germany leads followed by Spain, Italy, Poland and France. Of these Poland is a slight outlier, as will be seen below.

Plant Company Country CO2 Emissions (Mt)
Górazdze Plant Górazdze Cement (Heidelberg Cement) Poland 2.73
Rørdal Plant Aalborg Portland Cement Denmark 2.19
Ozarów Plant Grupa Ozarow (CRH) Poland 2.01
Slite Plant Cementa (HeidelbergCement) Sweden 1.74
Kamari Plant Titan Cement Greece 1.7
Warta Plant Cementownia Warta Poland 1.55
Volos Plant Heracles General Cement (LafargeHolcim) Greece 1.27
Vassiliko Cement Plant Vassiliko Cement Cyprus 1.21
Małogoszcz Plant Lafarge Cement Polska (LafargeHolcim) Poland 1.18
Kujawy w Blelawach Plant Lafarge Cement Polska (LafargeHolcim) Poland 1.15

Table 1: Top 10 CO2 emitting plants in the European Union in 2018. Source: European Commission.

Poland leads the count in the top 10 EU CO2 emitting cement plants in 2018 with five plants. Greece follows with two plants. This list is deceptive as all of these plants are large ones with production capacities of 2Mt/yr and above. As it contains many of the largest plants in the EU no wonder the emissions are the highest. It is also worth considering that there are far larger plants outside of the EU.

In summary, as most readers will already know, the cement industry is a significant minority CO2 emitter in the EU. Countries with larger cement sectors emit more CO2 as do larger plants. So far, so obvious. Emissions are down since 2008 but this mostly seems to have stalled since 2012, bar a blip in 2017. The change though has been the rising carbon price in the EU ETS in 2018. Coincidentally the carbon price has been fairly low and stable since 2012. If the mechanism is working properly then changes should start to appear in 2019. Already in 2018 a few European cement producers announced plant closures and blamed the carbon price. Watch this space.

The Global Future Cement Conference & Exhibition on low and zero CO2 cement production will take place in Brussels, Belgium on 22 - 23 May 2019

Published in Analysis
Tagged under
  • GCW398
  • CO2
  • European Union
  • Emissions
  • Emissions Trading Scheme
  • Sandbag
  • Bulgaria
  • Poland
  • Gorazdze Cement
  • Aalborg Portland
  • Ożarów
  • Cementa
  • HeidelbergCement
  • CRH
  • Titan Cement
  • Plant
  • Greece
  • Cementownia Warta
  • Heracles Cement
  • LafargeHolcim
  • Denmark
  • Vassiliko Cement
  • Cyprus
03 April 2019

Eduardo Mazzilli de Vassimon appointed president of Votorantim

Written by Global Cement staff

Brazil: Eduardo Mazzilli de Vassimon has been announced as the president of Votorantim. He will succeed Raul Calfat on 1 May 2019 following a transition period in April 2019. Calfat has worked for Votorantim since 1992 when it acquired Papel Simão. He later became chairman of the board of directors in 2014.

Vassimon, a 60-year old, graduated in business administration at the Escola de Administração de Empresas de São Paulo (FGV EAESP) and in economics at the School of Economics, Business and Accounting of the University of São Paulo (FEA USP) with a postgraduate degree at EAESP and at the HEC business school in France. He has worked for more than 30 years in the financial market, including for Itaú-Unibanco. His last position was as director general at Itaú-Unibanco's wholesale bank and president of Itaú BBA.

Published in People
Tagged under
  • Brazil
  • Votorantim Cimentos
  • GCW398
03 April 2019

David Redfern appointed chief executive officer of Eastern Canada division of Lafarge Canada

Written by Global Cement staff

Canada: Lafarge Canada has appointed David Redfern as the chief executive officer (CEO) of its Eastern Canada operations. Previously Product Line General Manager for Western Canada Aggregates and the Greater Vancouver area, Redfern joined LafargeHolcim in 1999 and has held numerous roles of increasing responsibility throughout Canada and France. He holds more than 25 years of experience in the construction materials business.

Redfern received his Bachelor of Political Science degree from Queen's University in Kingston. He also holds certificates of achievement from Duke University, INSEAD and the University of Toronto. He is a Board member of the National Zero Waste Council and Business Council of British Columbia.

Published in People
Tagged under
  • Canada
  • GCW398
  • Lafarge Canada
  • LafargeHolcim
03 April 2019

Reinhard Schäfer joins board of Bosch Rexroth

Written by Global Cement staff

Germany: Reinhard Schäfer has joined the management board of Bosch Rexroth. He succeeds Bertram Hoffmann, who left the company at the end of March 2019.

Schäfer, aged 54 years, takes on Hoffmann’s responsibilities for manufacturing and quality management at the engineering company. The mechanical engineer began his career in 1986 as a trainee at the former Rexroth Star in Schweinfurt and advanced to the position of technical plant director and managing director. He then held a number of executive positions in manufacturing and quality management in different areas within the automotive division of the Bosch Group in Germany, the Netherlands and China.

Published in People
Tagged under
  • Germany
  • Bosch Rexroth
  • GCW398
03 April 2019

US cement shipments grow by 2.3% to 97.7Mt in 2018

US: Data from the United States Geological Survey (USGS) shows that national shipments of Ordinary Portland Cement (OPC) and blended cement rose by 1.3% year-on-year to 85.3Mt in 2018 from 84.2Mt in 2017. Imports rose by 10% to 12.4Mt from 11.3Mt. Overall, shipments rose by 2.3% to 97.6Mt. The top clinker producing regions in 2018 were Texas, California, Missouri and Florida. The country imported 15.1Mt of cement and clinker from, in order of descending volume, Canada, Turkey, China, Greece and Mexico.

Published in Global Cement News
Tagged under
  • US
  • United States Geological Survey
  • data
  • GCW398
  • Import
03 April 2019

Cemex USA’s Clinchfield Cement Plant achieves ISO 14001:2015 certification

US: Cemex USA’s Clinchfield Cement Plant in Georgia has been awarded the ISO 14001:2015 certification for its environmental management system (EMS). It is the first Cemex cement operation in the country to earn this certification. The EMS at the plant follows a continuous cycle of environmental policy: planning, support and operation, performance evaluation, then improvement.

The International Organization of Standardisation (ISO) developed ISO 14001:2015 as a standard of processes for organisations to use when setting up, improving or maintaining their environmental management systems to follow established environmental policies and requirements. The guidelines are designed to help organisations improve efficiency, reduce waste, improve overall environmental impact and manage environmental obligations.

The Clinchfield Cement Plant is also one of several Cemex sites to achieve certification from the Wildlife Habitat Council. The plant is also active in the Georgia Black Bear Project. Cemex is currently in the process of achieving ISO 14001:2015 Certification at its eight other active cement plants in the US.

Published in Global Cement News
Tagged under
  • US
  • Cemex
  • Cemex USA
  • Plant
  • Georgia
  • ISO
  • certification
  • Sustainability
  • GCW398
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