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Equatorial Guinea: A new five-year service agreement has been signed with SSB International Limited (SSBIL) to provide expertise and supervisory support for the operation and maintenance of Abayak Cement’s plant in Akoga. The plant, equipped with key technology including an OK™ Mill and a ROTAX-2® Kiln supplied by FLSmidth, has been largely idle since its installation in 2016 due to power supply issues. With recent investments in a new power plant and the reactivation of equipment, however, commissioning is underway and is expected to co be complete by mid-2024.
Cement consumption in Spain continues to fall 17 April 2024
Spain: Cement consumption has dropped by 10% in the first quarter of 2024, totalling 3.3Mt. This represents an 11% year-on-year decrease compared to the same quarter of 2023, according to the latest data released by Oficemen. The 2024 quarterly decline was influenced by a 23.6% fall in consumption in March 2024 to 1.1Mt, 339,869t less than March 2023. Over the last 12 months (April 2023 - March 2024), consumption fell by 6.4% to 14.1Mt, nearly 1Mt less than in the previous corresponding period of April 2022 – March 2023.
Oficemen general director Aniceto Zaragoza said "Aside from the situational circumstances of March 2024, the year-moving data reflect a negative trend, resulting from 10 months of decline. This is concerning but in line with our forecasts that anticipated a negative start to the year, with a modest recovery in the second half, provided that the international and local situation remains stable.”
Cement exports have declined by 25.1% in the first quarter of 2024, standing at around 1Mt. In March 2024, the decline was 32.4%, with a loss of 178,953t, marking nine months of consecutive declines. Over the year-moving period, the fall is 14%, with a total of 4.8Mt of cement exported. representing a loss of almost 800,000t less than in the previous 12 months.
CCP urges mandatory cement bag dating 17 April 2024
Pakistan: The Competition Commission of Pakistan (CCP) has issued a policy note to the Ministry of Science and Technology and the Pakistan Standards and Quality Control Authority, recommending amendments to the Pakistan Standard Specification for cement. It also recommends mandatory disclosure by cement producers of manufacturing dates and expiry dates on cement. The CCP claims that cement absorbs moisture and loses its strength within 4 - 6 weeks under normal storage conditions, or even sooner under adverse weather conditions or high humidity.
The CCP said "The non-disclosure of such material information can mislead consumers and put them at risk of purchasing expired cement, which may compromise the strength and effectiveness of construction projects."
Ukraine: Data from Ukrcement, the Ukrainian Cement Association, show that cement consumption grew by 17% from 4.6Mt in 2022 to 5.4Mt in 2023. Pavlo Kachur, the head of Ukrcement, said that consumption is expected to continue growing modestly in 2024, according to Interfax-Ukraine. He added that the country exported 1.24Mt of cement in 2023.
Before Russia invaded the country in 2022 it reported consumption of 10.5Mt in 2021. It has a production capacity of 13.6Mt/yr. Despite the ongoing war the local cement sector says it is considering plans to meet future market demand such as repairing plants in Balakliya and Kramatorsk and even, potentially, building new production lines.
UltraTech Cement expands with Gebr. Pfeiffer technology 16 April 2024
India: UltraTech Cement will integrate vertical mill technology from Gebr. Pfeiffer for three new clinker production lines. Gebr. Pfeiffer SE and its Indian subsidiary, Gebr. Pfeiffer India, will fulfil a subsequent order.
At the Happy 3 plant, cement raw material grinding will be conducted using an MVR 5000 R-4 mill, equipped with a 5300kW drive, capable of grinding about 705t/hr to a product fineness of 1.5% R 212µm. Additionally, three MPS 3550 BK mills, each with a 1300kW gearbox, will grind about 45t/hr of petcoke or 90t/hr of coal. These mills come with an integrated SLS 3750 BK classifier.
Gebr. Pfeiffer's MVR mills are distinct in their use of rollers according to the R=C principle. This design allows the same rollers to be used with parts for both raw meal and cement grinding. The MVR 5000 R-4 mill at Happy 3 features four actively redundant rollers, maintaining about 70% production capacity during maintenance. Gebr. Pfeiffer equips MVR mills with maintenance-oriented condition monitoring systems, enabling the implementation of digital maintenance strategies.
Handling of the order will be a collaborative effort between Gebr. Pfeiffer SE and Gebr. Pfeiffer India with all customer support and plant planning managed by Pfeiffer engineers in Noida. Core components like gearboxes, grinding bowls and roller suspensions will be shipped from Europe, while other parts like foundations and classifiers will be provided by the Indian subsidiary. Support for the plants will be managed by the customer support centre in Noida, accessible via remote data or on-site personnel.