Norm Phelps appointed Vice President of Sales for Plibrico
Written by Global Cement staffUS: Plibrico has appointed Norm Phelps as its new Vice President of Sales. Phelps will be responsible for aligning sales strategy and objectives with Plibrico's long term vision and corporate goals. He will be based in Atlanta, Georgia and will report to Plibrico president and chief executive officer Brad Taylor.
Phelps has worked in the refractory industry for 18 years, holding sales and marketing positions at Vesuvius and Zampell in the US. Later he moved to Europe to join Calderys as Global Market Manager responsible for the aluminum and boiler segments in 2011. In 2014, he took on the role of Business Development Manager, leading the Calderys expansion into North America, including the purchase and integration of Spar and the creation of Calderys USA. Most recently, he served as General Manager for Calderys North America.
Phelps holds a degree in Materials Science and Engineering from Pennsylvania State University and is a graduate of the Executive Development Program at the University of Chicago Booth School of Business.
Indian government considering ban on petcoke use
India: The Supreme Court has been informed that the government is considering a ban on the use of petcoke by various industries. Additional Solicitor General A N S Nadkarni, representing the Ministry of Environment, Forest and Climate Change, told the court that a decision on the matter could be made within one month, according to the New Indian Express newspaper.
At present it is unclear whether the cement industry would be affected. However, if it was included in the ban, this potentially could be a problem for Shree Cement, which uses 100% petcoke in its fuels mix, according to India Infoline News Service. Additionally, UltraTech Cement, JK Cement, JK Lakshmi Cement and Mangalam Cement have petcoke usages in the range of 75 - 85% and would also be negatively affected.
India: Dalmia Bharat has sought intervention by the Central Vigilance Commission (CVC) in the insolvency proceedings of Binani Cement. It argues that the lenders’ reported move to allow owner Binani Industries to seek an out of court settlement violates CVC guidelines and circumvents the dedicated insolvency process, according to the Economic Times newspaper.
A consortium led by Dalmia Bharat won an auction for Binani Cement with a bid of US$974m in early March 2018. However, UltraTech Cement then made a direct bid to Binani Cement a few weeks later. In a letter to the CVC Dalmia Bharat alleged that UltraTech Cement’s direct offer was a revised bid in an auction that forbade them.
Wonder Cement orders two mills from Gebr. Pfeiffer
India: Wonder Cement has ordered two vertical mills from Germany’s Gebr. Pfeiffer for its Nardana plant in Rajasthan. The order includes a MVR 6000 C-6 mill for grinding slag cement and a MPS 3070 BK mill for grinding fuel. Delivery is scheduled for early 2019 and mid-2019 respectively.
The MVR mill will feature a total drive power of 5820kW. Mixed cements will be be ground to a fineness of up to 5% R 45µm. The grinding plant will be designed to process granulated blast-furnace slag with a target fineness of approximately 4500 cm²/g Blaine and blast-furnace cements with different proportions of granulated blast-furnace slag, fly ash and gypsum and different product fineness degree. Wonder Cement has requested the option to grind relatively hot clinker in the mill while at the same time being able to reduce the cement temperature, and alternatively to use cold clinker from stockpiles.
The core components such as the tension system and the grinding rollers will come from Gebr. Pfeiffer in Germany. The grinding bowl and the gearboxes for the mill and classifier will also be delivered from Europe. Gebr. Pfeiffer’s subsidiary, Gebr. Pfeiffer India, will provide the housing parts, the foundation parts and supports of the rollers as well as almost the entire high-efficiency classifier type SLS 5600 BC. Gebr. Pfeiffer India scope of supply will incorporate most of the equipment to complete the grinding plant including the plant fan.
The MPS mill will grind petcoke with a capacity of 40t/hr to a product fineness of 2% R 90µm. It will come with a SLS BK classifier, allowing both coal and petcoke to be ground in the mill, dried with process gases and then classified in the integrated classifier. Due to the high abrasiveness of Indian coal, the mill will be designed with appropriate wear protection.
Most components of the coal mill will be supplied by Gebr. Pfeiffer India. The housing and foundation parts, the grinding bowl and a large part of the power-transmitting parts will be manufactured in India. Setting up the new MPS mill is planned to coincide with the commissioning of the entire kin line.
Vietnam: Fico Tay Ninh Cement (Tafico) plans to start building a new production line at its plant Tan Hoa, Tan Chau District in mid-April 2018. The US$212m project will have a clinker production capacity of 4000t/day, according to the Viet Nam News newspaper. The project is scheduled to be completed in 2020.
Nigeria: Lafarge Africa’s sales rose by 36% year-on-year to US$835m in 2017 from US$613m in 2016. Its recurring earnings before interest, taxation, depreciation and amortisation (EBITDA) nearly doubled to US$161m from US$81m. Michel Puchercos, the chief executive officer of Lafarge Africa, attributed the strong margins in its Nigerian business to cost initiatives and higher prices. He added that the company’s increased use of alternative fuels and coal to offset gas shortages in the west of Nigeria and a focus on coal and gas in the east and north of the country aided market share.
However, the cement producer reported a ‘challenging’ business environment in South Africa, where operations are expected to ‘stabilise’ in 2018. Its Lichtenburg cement plant returned to normal operations during the course of the year and a turnaround plan was initiated in order to transform the company’s operations.
Uganda: Trade minister Amelia Kyambadde has given local cement producers three weeks to lower cement prices otherwise. If they do not cooperate she will allow cheaper exports of cement into the country, according to the Daily Monitor newspaper. A recent surge in the price of cement has led to a crisis in the construction industry with panic buying, hoarding and rationing reported by retailers and consumers.
Egypt: Khaled Fahmy, the Minister of Environment, has opened a new production line at Arabian Cement Company’s Ain Sokhna plant in Suez. The line uses FLSmidth’s Hotdisc combustion device to allow it to use high levels of alternative fuels, according to the Watani newspaper. The opening was attended by Muhammad Shehab Abdel-Wahab, chief executive of the Egyptian Environmental Affairs Agency, Nahed Youssef, head of waste management organisation, as well as a number of representatives of the financiers, and director of the European Investment Bank.
In 2015 Arabian Cement Company commissioned another Hotdisc installation. At the time is said it had a designed fuel mix of 70% coal and 30% alternative fuels, using a mixture of agricultural wastes, municipal sludge, and refuse-derived fuel (RDF).
CDP report says cement producers need to double emissions reductions to meet Paris Agreement
UK: A report by the CDP looking at some of the largest multinational cement producers says that they need to double their emissions reductions in order to meet the 2°C global warming target outlined in the Paris Agreement. The report, entitled ‘Building Pressure,’ analysed 13 large cement companies including LafargeHolcim, HeidelbergCement and Cemex from data in a questionnaire. However, two major Chinese cement producers, Anhui Conch and China National Building Materials, and other producers including Siam Cement and Dangote Cement did not respond.
The report argues that regulation is the key driver to helping the cement industry reduce its emissions, through tightening building regulation and a rise in low carbon cities. However, it concedes that the sector faces a technology barrier, as ‘significant innovation’ is still required. “With potential pressure coming from multiple sources, including down the value chain in the form of building and city regulation, cement companies need to invest and innovate in order to avoid impending risks to their operations and the wider world. This may see m challenging at first, but every year it is delayed, the cost becomes greater, so management teams, regulators and investors need to think long term. There is a solution - cement companies just need to invest properly in finding it,” said Paul Simpson, the chief executive officer of CDP. The CDP report assessed companies across four key areas aligned with the recommendations from the Task Force on Climate-related Financial Disclosures (TCFD). Indian companies toped its league table in part due to better access to alternative materials from other carbon-intensive sectors. They also benefited from
newer cement plants driven by high market growth in the region compared to older plants in Europe. Dalmia Bharat, Ambuja Cement and Cementos Argos were the best performing companies on climate-related metrics and Taiheiyo Cement, Cementir Holding and Asia Cement Corporation ranked lowest.
CBMI deal resurrects Djelfa plant for ASEC Cement
Algeria: China’s CBMI has signed a contract with ASEC Cement to build a 4500t/day clinker production line at ASEC Cement’s Djelfa plant. The unit was originally partially built by ASEC Egypt in 2008 and had completed 90% of civil work before it was suspended due to the financial crash. Local company ETRHB Haddad and the Algerian subsidiary of China State Construction Engineering Corporation (CSCEC) took control of ASEC Cement in 2017 allowing the Djelfa project to continue.
The engineering, procurement and construction contract covers limestone crushing to cement packaging and delivery. It includes engineering, equipment and steel structure procurement, civil construction, erection, training and commissioning. Construction is scheduled to take 19 months from the contract’s activation date. As such the plant could be operational by the end of 2019.