Thailand: Germany-based KHD Humboldt Wedag has reported the successful commissioning of a new Comflex grinding line at Siam City Cement’s Plant 1 in Saraburi. The line replaces two ball mill circuits, maintaining a production capacity of 350t/hr with a 40% lower energy consumption. The Comflex comprises a roller press, RPM18–200/180 static coarse material separator, VS620 static fine material separator, LS8600 system fan, HKSK 236/346 and four product separation cyclones. KHD says that Siam City Cement awarded it the engineering, procurement and construction (EPC) contract because of the system’s low specific power consumption of 13.36kWh/t, compared to over 21kWh/t in the previous system.

Peru: Total cement volumes in March 2020 were 0.42Mt, down by 51% year-on-year from 0.86Mt in March 2019 and down by 51% month-on-month from 0.85Mt in February 2020. Clinker volumes fell by 51% to 0.35Mt from 0.71Mt in March 2019 – down by 55% month-on-month from 0.78Mt in 2020.

Peru’s March cement exports were 6200t, down by 46% year-on-year from 11,400Mt in March 2019 and 55% month-on-month from 13,700Mt in February 2020. Imports in March 2020 were 102,000t, down by 3.6% year-on-year from 106,000t and up by 2150% month-on-month from 5000Mt.

Domestic demand fell by 47% year-on-year and 48% month-on-month to 0.49Mt, from 0.92Mt and 0.94Mt respectively.

Norway: Private accreditation body DNVGL has certified Aker Solutions’ 400,000t/yr carbon capture and storage (CCS) system installation at Germany-based HeidelbergCement subsidiary Norcem’s 1.2Mt/yr integrated Brevik plant in Telemark as safe. HeidelbergCement Northern Europe director of sustainability and alternative fuels Per Brevik said, “The promising results from pilot testing in Brevik give us confidence that realisation of the full-scale capture plant will be successful. We trust that the project risk related to novel technology elements is low.”

Following an 18-month test of the partial installation, the certification ensures that the full-scale project will receive government funding.

Australia: Germany-based Siemens subsidiary Flender has published plans for a drives production plant in the Tonkin Highway Industrial Estate, West Australia. The plant will serve the gear needs of the energy, minerals and cement industries. The unit is equipped with a 1.5MW test bench capable of testing drive systems of up to 6.6kV. Flender Australia chief executive officer (CEO) and managing director Kareem Emara said, “Western Australia has been an excellent market for us in the recent years. It’s only natural for us to reinvest in this key market and be where our customers are to offer them the combined brains trust of over 50 facilities worldwide through this new state-of-the-art centre.”

Germany: Lubricants specialist Fuchs has announced its collaboration with chemicals company BASF in performing a cradle-to-grave analysis of different mineral oil hydraulic fluids that takes into account all environmental and economic aspects of their lifecycle. The study concluded that high performance multigrade hydraulic oil (HVLP) has a lower environmental impact and lower overall cost than monograde hydraulic oil (HLP). Fuchs said, “This advantage is mainly based on an improved diesel fuel economy throughout the use phase - primarily due to improved volumetric fluid efficiency, lower friction and lower fluid mass circulation ratio.”

Fuchs and BASF both supply lubricants and chemical products to the cement industry.

China: Anhui Conch’s profit in the first quarter of 2020 was US$690m, down by 19% year-on-year from US$860m in the corresponding period of 2019. Sales fell by 24%, to US$3.28bn from US$4.31bn. The coronavirus outbreak in China impacted the results, notably through decreased sales volumes and a 190% increase in financial expenses due to devaluation of the local currency.

India: Ambuja Cements’ profit in the first three months of 2020 was US$52.4m, down by 6.5% year-on-year from US$56.2m in the corresponding period of 2019. Sales were US$3.72bn, down by 3.4% from US$3,86bn. The company said the shutdown of all plants in March 2020 due to the coronavirus pandemic ‘impacted operations.’ It added, “Taking into account directives from the government, operations at a few plants have commenced in a phased manner since 20 April 2020.’

Ambuja has said that together with ACC it has donated US$434,000 to non-governmental organisations (NGOs) to provide food and ration kits to vulnerable people affected by the coronavirus outbreak. LafargeHolcim CEO India and Ambuja Cements managing director and CEO Neeraj Akhouray said, “Collaborative models are more effective in both containment of the disease as well as support for those whose livelihood and even survival is at risk. We believe that our contributions to these NGOs that are delivering grass-roots relief measures, coupled with our own companies’ efforts on ground working with local communities, will greatly accelerate the scale and impact we will have.”

Denmark: FLSmidth’s revenue in the first three months of 2020 was Euro607m, up by 2.5% year-on-year from Euro592m in the corresponding period of 2019. FLSmidth’s cement division’s sales were Euro240m (40% of total revenue), down by 2.6% from Euro246m. The company said that the coronavirus outbreak impacted results, especially in March 2020, when ‘customer hesitation on large investments intensified, particularly in cement,’ and customers increasingly deferred large investments. It added, “Demand for spare and wear parts is relatively stable, whereas technical services are challenged by restricted access to sites.”

FLSmidth says that it aims to ‘carry out business as usual’ throughout the coronavirus outbreak, with an increased reliance on ‘remote monitoring, maintenance and support.’

FLSmidth’s 2020 financial guidance remains suspended.

Russia: TimluyCement has received a Hyundai Robex 210W-9S excavator at its 0.8Mt/yr Timluisky plant. The vehicle replaces the plant’s Twex EK-14. The new excavator is equipped with a bulldozer blade, outriggers and a hydraulic line for attachments and has a bucket capacity of 1.1m3. A Webasto pre-heater will warm up the engine before starting it in the cold season, increasing service life. TimluyCement managing director Vladimir Klichko said, “The modernization of the fleet of special equipment is an integral part of our production process. By acquiring high-performance, reliable vehicles, we increase work efficiency, minimise operating costs and also improve the working conditions of our employees.”

Hyundai previously provided the Timluisky plant with front-end loaders.

US: The Environmental Protection Agency (EPA) has declared Cemex USA an Energy Star Partner of the Year, the highest award for energy-efficient production in the US. Cemex USA President Jaime Muguiro said, “Sustainability is embedded in our day-to-day operations and is an integral part of our core business strategy. Energy conservation is part of our vision as we are building a better future and believe it’s our responsibility to vigorously practice energy management through on-going initiatives and the use of alternative fuels.”

Cemex USA has earned more than 50 Energy Stars since 2007.