India: HeidelbergCement India is targeting expansion options to increase its production capacity to 20Mt/yr from 12.5Mt/yr. Managing director Jamshed Cooper said that the company is looking at companies in the range of 5 – 10Mt/yr in order to avoid the National Company Law Tribunal (NCLT) process, according to the Indo-Asian News Service. The cement producer is also planning to build a 22MW waste heat recovery unit at its Zuari plant in Yerraguntla, Andhra Pradesh at a cost of US$28m. Debottlenecking initiatives are also being conducted at a cost of US$7m to increase overall production capacity by 0.5Mt/yr when completed in 2021.

The group operates two subsidiaries locally: HeidelbergCement India and Zuari Cement. HeidelbergCement India serves the central markets and Zuari Cement, a former Italcementi subsidiary, focuses on the south of the country.

Egypt: Arabian Cement’s sales revenue fell by 5% year-on-year to US$139m in the first nine months of 2019 from US$147m in the same period in 2018. Local sales dropped whilst export sales and services rose. Its profit for the period after tax decreased to US$2m from US$13.3m.

Nigeria: UK-based Entec International has secured a contract to optimise maintenance, repair and operations (MRO) supply chains for Lafarge Africa. The project will involve the consolidation of 125 separate suppliers into a single supply chain, which will be managed by Entec, operating in a single currency with standardised terms. No value for the deal has been disclosed.

“This is a great step for Entec, this contract opens up a new market with huge potential for us. We are delighted to be working with LafargeHolcim, whose commitment to innovation and environmental sustainability reflects our ethos at Entec,” said Entec sales director Charlie Patterson.

Patterson expects Entec to achieve a 12% reduction in freight, clearance and handling costs for Lafarge Africa in year one of the three to five-year contract. Supply chain consolidation is predicted to cut the number of shipments by more than half and will deliver a reduction in the volume of purchase orders and invoices currencies into a single currency, replacing multiple payment terms from different suppliers into a single payment term and converting multiple air freight shipments from Europe and China into consolidated ocean freight.

Entec specialises in saving costs and reducing complexity for client companies by managing their MRO supply chains. It has managed complex supply chains for manufacturers in over 70 different shipping destinations. Entec’s client base includes customers in the food and beverage packaging industries, oil, gas production, textile processing and mining and minerals sectors.

US: Heliogen, a new technology venture, says it has concentrated solar energy to exceed temperatures greater than 1000°C at its commercial plant in Lancaster, California. The company hopes to use the process to replace fossil fuels used in industrial cement, steel and petrochemical production processes. It is using computer vision software to align a large array of mirrors to reflect sunlight to a single target.

The company is based in Pasadena, California and is lead by Bill Gross, the founder of Idealab, a US technology startup incubator. Heliogen is supported by Parsons Corporation, a company that operates in defence, intelligence and critical infrastructure markets. Other backers include Bill Gates, the co-founder of Microsoft.

Pakistan: DG Khan Cement has asked the government of Punjab province if it can expand the production capacity at one of its cement plants by 12,000t/day. Bloomberg said that it had seen a letter sent to the local government and that Javed Iqbal Malik, a senior economic adviser at Punjab province's industries department, had confirmed receiving it. The approval process could take up to 12 months. If accepted the upgrade could see DG Khan Cement surpass Bestway Cement to become the country’s largest cement producer with a production capacity of 10.7Mt/yr.

Bangladesh: Mohammed Amirul Haque, the managing director, of Premier Cement, says that the company has built two more units at Narayanganj and Chattogram for around US$150m. He said that upgrade has increased the company’s production capacity to 5.2Mt/yr from 2.4Mt/yr, according to the Daily Star newspaper. The new units are currently at the trial stage. Vertical roller mills (VRM) supplied by Denmark’s FLSmidth will be used to attain production rates of 460t/hr and 270t/hr at the new plants in Narayanganj and Chattogram respectively.

The expansion plans were initiated in 2017. At present the country has a cement production utilisation rate of 57%. Bangladesh’s per capita cement consumption is around 181kg. It is expected to increase to 220kg by 2020.

India: Dalmia Cement (Bharat) and Dalmia Refractories plan to merge their refractory businesses. The subsidiaries of Dalmia Bharat have approved schemes of arrangement to consolidate under a single company known as Dalmia OCL. Dalmia OCL in turn will be held by a holding company known as Dalmia Bharat Refractories. The intention of the merger process is to create a single refractory company of ‘significant’ size, to simplify the corporate structure and to achieve economies of scale.

Sweden: A failure on a conveyor belt between the kiln and a mill at the end of October 2019 has caused a ‘significant’ loss of production at Cementa’s Slite plant. The subsidiary of Germany’s HeidelbergCement says that a temporary solution is in place but that the unit’s capacity has been reduced. Repair work is expected to continue until the end of November 2019. The cement producer said that deliveries of its Basement product would be reduced while it looks for an external supplier to bolster supply.

Kenya: Mombasa Cement has started building a 36MW wind farm at its integrated Vipingo plant. The project is intended to support a new grinding unit being constructed at the site, according to the Business Daily newspaper. It is intended to reduce the cost of electricity and minimise disruptions caused by power cuts. The wind farm will consist of 12 turbines with a capacity of 3MW each. The cement plant is also installing a high-power voltage line from the Kaloleni substation to improve its connection to the local electricity grid.

US: CalPortland has been awarded a US$175,000 grant from the Mojave Desert Air Quality Management District (MDAQMD) to replace a 1999 Terex Bore/Drill rig with a 2019 Caterpillar MD2650 drill. The new drill expects to see a 76% reduction on average in nitrogen oxides (NO_x), reactive organic gases (ROG) and particulate matter (PM) combined. The grant comes from the Carl Moyer Program, which provides monetary grants to private companies and public agencies to clean up their heavy-duty engines beyond legal requirements through retrofitting, repowering or replacing their engines with newer and cleaner ones.