Displaying items by tag: Order

India: Germany-based Gebr. Pfeiffer and its subsidiary Gebr. Pfeiffer (India) say they have received a follow-up order from Ultratech Cement for additional mills for new clinker production lines at its Kotputli plant in Madhya Pradesh and its Maihar plant in Rajasthan.

At the Kotputli plant it is planning to supply a MVR 5000 R-4 type mill to grind raw material. This mill can grind approximately 740t/hr to a product fineness of 1.0 % R 212µm with a 4800kW drive. At the Maihar plant a MVR 6000 R-6 type mill will also be supplied to grind raw material. In addition, several MPS 3550 BK type mills will be provided to grind fuel. These mills can grind approximately 45t/hr of pet coke, 90t/hr of coal, or any blend of the two materials. These are equipped with a 1300kW gearbox.

The plant design and the entire customer support will be handled by Gebr. Pfeiffer (India). The core components, such as gearboxes, grinding bowls, the grinding roller suspension system and the grinding rollers, will be supplied from Europe by Gebr. Pfeiffer. The remaining components, such as the foundation parts, the housings, the classifiers and most of the plant components will be provided by Gebr. Pfeiffer (India).

Denmark: Cement plant equipment manufacturer FLSmidth has reported strong fundamentals in its third quarter results for 2022. Its cement order intake increased by 8% year-on-year compared to the third quarter of 2021. Cement sector revenue increased by 7% organically and by 13% when including positive currency exchange effects. This, alongside solid performance from its mining sector, helped the group’s order intake to increase by 11% overall for the quarter.

Group chief executive officer Mikko Keto said, “The positive momentum that we saw in the second quarter has been sustained in the third quarter where we have seen robust growth in both order intake and revenue. The mining business continued to benefit from a healthy backlog and fundamentally positive market conditions, with a 53% growth in service order intake. In addition, the cement business delivered an earnings before interest, tax and amortisation (EBITA) margin of 3%. The short-term outlook has improved based on stable performance despite an emerging recession.”

UK: Breedon Group, together with Australia-based First Graphene, Morgan Sindall Construction & Infrastructure and the University of Manchester, is developing a new reduced-CO₂ graphene-enhanced cement. The consortium is currently formulating the cement using varying doses of First Graphene’s PureGRAPH graphene-enhanced grinding aid. The project received a research grant from the UK government earlier in 2022. First Graphene says that the study involves one of the largest commercial trials of its kind to date globally. It is simultaneously collaborating on another similar trial with a Europe-based speciality chemicals producer.

On 29 September 2022, First Graphene launched its latest range of graphene-enhanced cement grinding aids and concrete additives. These join recent launches PureGRAPH AM, an admixture developed in collaboration with South Africa-based Nanoproof/Glade Chemicals, and HexMortar, a dry mortar mix which will be distributed by New Zealand-based GtM Action.

First Graphene says that its cement and concrete segment’s order pipeline totals US$113m in value. Managing director and chief executive officer Michael Bell said “It is pleasing to see our efforts, and those of our collaboration partners, coming to fruition at a commercial scale. One of the primary drivers for the adoption of graphene solutions in this segment is the reduction of CO₂ emissions. We’re seeing considerable benefits both in the immediate reductions that can be achieved through the use of graphene-enhanced grinding aids, as well as the potential reductions in concrete usage because of the enhanced physical properties these products provide.” Bell concluded “Working with industry-focused partners such as Nanoproof/Glade Chemicals, GtM Action, Breedon Cement and Fosroc opens the way to an estimated addressable market of more than 12,000t of PureGRAPH across the medium to long term.”

Angola: Portugal-based IPIAC has won a contract to upgrade the Cimangola plant in Luanda region to use Limestone Calcined Clay (LC3). The project will be the first in the world to convert an existing clinker production line into a clay calciner. Switzerland-based Ecosolutions conducted a study of raw materials and sustainability issues prior to the signing of the contract. The project will be coordinated and supervised by Portugal-based Techbelt. Once completed the plant will produce 0.3Mt/yr of calcined clay, which can be used to manufacture up to 1Mt/yr of LC3 cement.

Denmark: Lime and chalk producer Dankalk has ordered a three-tube dryer type TRT 3150/5,0 from Germany-based Gebr. Pfeiffer. The order replaces a previous dryer also supplied by Gebr. Pfeiffer. Dankalk manufactures lime products for agricultural purposes, products for waste incineration plants and chemical auxiliaries and polymers for industrial wastewater treatment and environmental processes.

South Korea: Ssangyong Cement has ordered equipment from Germany-based KHD Humboldt Wedag as part of an upgrade to clinker production line five of the Donghae plant. The scope of supply for the contract includes: a Pyroclon R type calciner with Pyrotop mixing chamber; a Pyrorotor type alternative fuel combustion reactor; a Pyrobox type coal firing system for process start-up and operation balancing; replacement of stage four cyclones with new high-efficiency cyclones for calciner connection and an overall pressure drop reduction; a new kiln inlet chamber with orifice, kiln hood and tertiary air ducts; and a new Pyrofloor PFC 738AW type cooler with a Pyrocrusher PRC 420-4ES.

This project will be the fourth Pyrorotor installation at the Donghae plant. KHD’s scope includes the engineering and supply of mechanical equipment for the clinker production as well as electrical equipment for the overall modernisation of the production process. The project scope is the same as the modernisation contract of line four of Donghae plant, which was signed in February 2021 and currently is in commissioning. The commissioning of the modernised line five is scheduled for the fourth quarter of 2023.

India: Adani Cement Industries has ordered a MVR 3750 C-4 type vertical roller mill from Germany-based Gebr. Pfeiffer for a new 165t/hr cement grinding plant it plans to build at Dahej in Gujarat. The order also includes an integrated SLS 4000 VC type classifier and a drive with a rated power of 3090kW. The subsidiary of Adani Group will produce fly ash-pozzolan mixed cement at the site.

Gebr. Pfeiffer’s local subsidiary, Gebr. Pfeiffer (India), will act as the general contractor for the project and will provide plant engineering. The commissioning of the new mill is planned for the period before the rainy season in the summer of 2023.

Turkey: KÇS Kipaş Çimento has placed an order with KHD Humboldt Wedag for a Pyrorotor for its Kahramanmaraş cement plant. The supplier says that the equipment will enable the plant's calciner to achieve an alternative fuel (AF) substitution rate of 90%. It will additionally restrict NO_x emissions to 800mg/Nm³. After a short shutdown for assemblage of gas duct connections, KHD expects to commission the upgraded system in mid-to-late 2023.

The company says that the KÇS Kipaş Çimento contract represents its 11th Pyrorotor order globally and the first in Turkey.

India: ThyssenKrupp Industries India has reported information on recent orders with UltraTech Cement, Shree Cement and Hills Cement.

Its Polysius division has secured an order from UltraTech Cement for the design, engineering and supply of two 10,000t/day pyro processing lines with Polycom rolls for raw materials grinding.

Shree Cement has ordered pyro processing equipment including a Polytrack clinker cooler for a new cement plant at Guntur in Andhra Pradesh. ThyssenKrupp Industries India noted that it was the “maiden plant order” from Shree Cement and of “great strategic importance to us.”

Hills Cement has also made a first order with ThyssenKrupp. In this case it has requested pyro processing equipment including a clinker cooler for the second production line at its plant in Meghalaya.

Austria: Refractory producer RHI Magnesita increased its consolidated sales by 33% year-on-year to Euro1.6bn in the first half of 2022 from Euro1.2bn in the first half of 2021. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 37% to Euro245m from Euro 179m. Profit before tax rose by 14% year-on-year to Euro142m from Euro125m.

Looking forward to its full-year 2022 results, RHI Magnesita forecast unchanged earnings, based on ‘strong demand’ in the year to date and its order book for the second half of the year. It said that inflation and monetary policy responses, labour and energy market tightness and on-going supply chain disruption have impacted its global growth outlook. It will rely on price rises to maintain its margins, as well as on strategic cost saving initiatives.

Chief executive officer Stefan Borgas said “In the first half of 2022 we further demonstrated the benefits of prioritising customer deliveries in an environment of continued supply chain volatility. Our investment in inventories to ensure our customers remain supplied with essential refractories has underlined the importance of supply reliability and has enabled us to simultaneously increase prices and gain market share. Following major investments in our production network, a reduction in our selling, general and administrative expenses and progress on our sales strategies, the group is in a strong position to maintain its leadership position in the refractory industry and to navigate future challenges.”