Heidelberg Materials North America awards engineering contract for Edmonton carbon capture installation to WSP
Canada: Heidelberg Materials North America has appointed engineering firm WSP to carry out design, engineering and implementation of a planned 1Mt/yr carbon capture installation at its Edmonton cement plant in Alberta. Construction will begin in late 2024 and reach completion in late 2027. Through the project, Heidelberg Materials North America aims to realise net zero CO2 cement production at the 1.4Mt/yr Edmonton plant.
Heidelberg Materials’ vice president of cement Joerg Nixdorf said "WSP’s proven track record of delivering high-quality and sustainable engineering solutions aligns perfectly with our vision of driving decarbonisation in the cement industry. Together, we will push the boundaries of what's possible and create a truly transformative project."
China: China National Building Material (CNBM) subsidiary New Tianshan Cement plans to increase its stake in Ningxia Building Materials to 51% from 49% for US$373m. Reuters has reported that New Tianshan Cement will raise funds through the issuance of US$971m-worth of commercial papers.
Further to the restructuring, CNBM will enlarge its stake in Ningxia Building Materials subsidiary Ningxia Saima by 12%.
Premier Cement Mills to more than double West Mukterpur grinding plant’s capacity with new mill
Bangladesh: Premier Cement Mills has installed an 11,000t/day vertical roller mill (VRM) at its West Mukterpur grinding plant in Munshiganj. The producer said that the expansion will more than double the grinding plant’s capacity to 7Mt/yr.
Energy & Power News has reported that Premier Cement Mills took a loan worth US$32.4m for the construction of the new mill.
France: Vicat says that it will commission its planned 100% carbon capture system at its Montalieu-Vercieu cement plant ‘before 2030,’ and possibly as soon as 2027. The Les Echos newspaper has reported that the system will have a capture capacity of 1Mt/yr of CO2, although the plant’s emissions are currently 800,000t/yr. Captured CO2 may then be transported by barge, train or pipeline to the port of Fos-sur-Mer.
When commissioned, the upcoming carbon capture system will reduce the CO2 emissions of cement produced at the Montalieu-Vercieu plant by 94% to 40kg/t.
Lafarge Africa launches Eco Label cement brand
Nigeria: Lafarge Africa has launched the Eco Label brand, as part of its wider UniCem brand, to promote its sustainable products. Products within the new branding have a lower 30% carbon footprint compared to the local industry standard. The formal unveiling of the new branding took place at the Mfamosing cement plant in Calabar.
Khaled El Dokani, the chief executive officer of Lafarge Africa, said “Lafarge Africa is proud to be the first local cement manufacturer of eco-friendly cement to the Nigerian market. With the rollout of this Eco brand, we are accelerating the transition to more sustainable building materials for greener construction.”
Russia: Cementum is preparing to upgrade the grinding capacity at its integrated Ferzikovo cement plant in Kaluga region. The US$40m project will add 0.3Mt/yr of grinding capacity to the plant. Other planned developments include building a dry building materials unit and a concrete plant. Maxim Goncharov, the general director of Cementum and Vitaly Bogachenko, the Director of Corporate Relations and Sustainable Development of Cementum, met with Vladislav Shapsha, the governor of the Kaluga Region, in mid-June 2023 at the St Petersburg International Economic Forum to discuss development in the region. Holcim’s divested Russian business rebranded as Cementum in early 2023.
Cemros’ Serebryansky cement plant switches to gas
Russia: Cemros’ integrated Serebryansky cement plant in Ryzan region has switched to using gas as a fuel. The project was conducted with Gazprom and the regional government, including linking the site up to the gas network with a 14km pipeline. CO2 emissions at the plant are expected to decrease by up to 17% and electricity consumption by 4%. The 1.8Mt/yr plant used around 200,000t/yr of coal before starting the switch to gas from March 2023.
Titan Group commissions upgraded Kamari cement plant
Greece: Titan Group has successfully commissioned an upgrade to the pre-calciner system of its Kamari cement plant in Voiotia. Titan Group says that this will enable the 3.1Mt/yr plant to expand its range of lower carbon cements, reducing its CO2 emissions by 150,000t/yr. It also increases the plant's maximum possible alternative fuels (AF) substitution rate.
Titan Group’s Europe regional executive director Yanni Paniaras said "The completion of the Kamari plant upgrade represents a significant achievement for Titan Group. We are witnessing tangible results as our green innovation gains momentum and takes shape. This successful implementation of one of our major capital expenditure projects exemplifies our dedication to sustainable operations and strategic growth, while we continue to pursue more growth opportunities in all our active markets. We are committed to offering our customers and communities greener products and solutions, playing our part in building a sustainable future for all.”
Ethiopia: Derba MIDROC Cement is reportedly ready to sign a contract with China National Building Material (CNBM), for the latter to commence construction of Derba MIDROC Cement's 2.74Mt/yr Mughar Valley cement plant in Oromia. The producer said that it expects to invest US$500m in the project, 30% higher than its previous estimate of US$385m. Addis Fortune has reported that Derba MIDROC Cement now believes there to be adequate energy infrastructure to support the plant, following China-based Sinohydro's construction of a new US$12m power line from nearby Chanco.
When commissioned, the plant will double Derba MIDROC Cement's capacity and create 3000 new jobs in Oromia. The producer also hopes to ease the ongoing national cement shortage. The Ministry of Mines recorded domestic production of 7.6Mt in 2022, against demand of 36Mt.
Spain: Cemex España has secured Euro4.4m in EU funding for an upgrade to its Alicante cement plant in Valencia. The project will launch the use of Clyngas synthetic gas as alternative fuel (AF) at the plant. Thermochemical conversion specialist WtEnergy, a subsidiary of Cemex Ventures, will supply the syngas. The partners say that this upgrade will reduce CO2 emissions by 400,000t per decade.
Parent company Cemex said "This project is part of Cemex’s Future in Action programme, which seeks to achieve sustainable excellence through climate action, circularity and natural resource management, with the primary objective of becoming a net-zero CO2 company."