Cuban plant burning tyres
Cuba: State-owned Cementos Cienfuegos has started to burn waste tyres in order to save on imported petcoke costs. Cuba is suffering a coal shortage due to reinforced economic sanctions led by the US.
The plant is using 130-150 tyres per day as part of a project that, in its initial phase, makes it possible to replace 5% of its petcoke requirements. Plant manager Ernesto Gálvez, explained the plant eventually aims to burn 400 tyres per day.
Tajikistan continues to import amid rising production
Tajikistan: Tajikistan continued to import a small volume of cement in 2019, despite a year-on-year increase in the production and export. The country produced 4.2Mt of cement, 0.4Mt (10.5%) more than in 2018. 20,000t of cement was imported into the country in 2019, especially white cement, which is not produced in Tajikistan.
Exports of cement rose during 2019 to 1.5Mt, at a value of US$68.1m. 980,000t were exported to Uzbekistan, 576,000t were exported to Afghanistan and 80,600t were exported to Kyrgyzstan.
Deccan elaborates on Telangana expansion plan
India: Deccan Cements has firmed up its plan to expand its cement plant in Mahankaligudem, Nalgonda District, Telangana. The plant will be expanded from 1.8Mt/yr via the installation of a third line at an investment cost of US$85m.
The project will also increase the capacity of the plant’s waste heat recovery power plant from 18MW to 33MW. The project will generate employment opportunities for 170 new staff.
The project is expected to commence by September 2020, with completion scheduled for mid 2021.
HeidelbergCement indicates stronger fourth quarter
Germany: HeidelbergCement has reported that its result from current operations (RCO) for the fourth quarter of 2019 grew by 3% year-on-year to Euro603m, from Euro584m in the fourth quarter of 2018. Its result from current operations before depreciation and amortisation (RCOBD) grew by 13% to Euro968m from Euro858m, while its revenue declined by 3% year-on-year from Euro4.70bn to Euro4.58bn.
HeidelbergCement reported that its cement sales were 31.4Mt for the quarter, 2% lower than the 32.0Mt sold in the fourth quarter of 2018. It will release its consolidated financial results on 19 March 2020.
Cementir revenue rises marginally
Italy: Cementir Holding, a Caltagirone Group company, closed 2019 with revenues of Euro1.21bn, according to the consolidated preliminary results examined yesterday by the board of directors chaired by Francesco Caltagirone Jr. This represents a year-on-year rise of 1.2% compared to 2018.
Cementir’s gross operating margin grew by 10.6% to Euro263.8m. Cement and clinker volumes, however, fell by 3.4% to 9.5Mt. On a like-for-like basis, cement and clinker sales were down 5%. The company attributed this to a ‘negative trend’ in Turkey, partially balanced by the positive performance of Belgium and Denmark. Ready mixed concrete sales also fell due to the effects of the Turkish economy. Overall ready mixed concrete sales fell to 4.1Mm3/yr, a drop of 16.4% year-on-year.
Vicat sitting on carbon credit mine
France: French press has reported that Vicat, the last remaining cement producer in French hands, has accumulated a large stockpile of EU Emissions Trading Scheme (ETS) credits, sufficient to last it until 2030. It says that this makes it unique among cement producers covered by the scheme. It has never sold any of the credits that it was over-allocated in the first three stages of the ETS. It is thought that this will put it at a competitive advantage from the start of stage 4 in January 2021, when free allowances for the sector will become significantly scarcer.
Vicat has a stock of credits that represent 5Mt of CO2, valued at Euro120m at the current market price. "It covers our activity in France and Switzerland and we will still be in a surplus position in 2030. We are entering the next European regulatory phase in a good condition," said CEO Guy Sidos.
Vicat is keen to point out that this does not mean it is complacent or will pollute at all costs. "At the end of 2019, we reduced our CO2 emissions by 15% compared to 1990. The objective is a further decrease of 13% between today and 2030," explained Sidos.
Vietnamese exports face pressure in 2020
Vietnam: Cement and clinker production in Vietnam is expected to rise by 4-5% to 101-103Mt in 2020, according to the Ministry of Construction. This includes domestic consumption of 69-70Mt and exports of 32-34Mt.
Chairman of the Vietnam Cement Association Nguyen Quang Cung said that cement demand has expanded at higher pace compared to GDP growth in previous years. He added that cement producers will have to face major challenges in 2020, with rising input costs, environmental and technological issues, as well as increasing wage costs.
Meanwhile, the Ministry of Construction said that Vietnamese cement exporters would face fierce competition as China and Thailand increase exports. It recommended that domestic firms study market trends to adjust their production plans, stabilise cement prices and map out long-term business strategies.
The ministry has asked the Ministry of Industry and Trade to direct the Vietnam National Coal-Mineral Industries Holding Corporation Limited (Vinacomin) to provide sufficient coal, and the Vietnam Electricity to ensure adequate power for cement production activities.
JSW to expand Kurnool plant
India: JSW Cement is planning to expand the cement capacity of its plant in Bilakalagudur, Kurnool District, Andhra Pradesh from 4.8Mt/yr to 6.0Mt/yr, at a cost of approximately US$59m. The project will involve expansion of clinker capacity from 2.5Mt/yr to 3.4Mt/yr and the construction of an 18MW captive coal-fired power plant. The work on the project is expected to commence by September 2020.
Rio Claro plant starts making calcined clay cement
Colombia: Cementos Argos’ Rio Claro cement plant has completed construction of a new 0.45Mt/yr production line for calcined clays, an artificial pozzolan. This innovation makes the cement less environmentally damaging, as the production process’ CO2 emissions are 38% lower, with energy consumption 30% lower than ordinary Portland cement.
“With this project we are leading the industry and sowing the seeds of the Argos of the future, which today starts a new production line at Rio Claro,” said Juan Esteban Calle, President of Cementos Argos. “It has gigantic growth potential in all geographies, not only from the point of view of the product, but because it is a concrete action for the sustainability of our industry. In our commitment to climate change, this project clearly makes us very proud.”
Waste tyres to be burned at Oman Cement
Oman: Oman Environmental Services Holding Company (Be'ah) has signed an agreement with Oman Cement Company, in which Be'ah will supply expired tyres to the cement producer for use as an alternative fuel.
The agreement was signed by Eng Tariq bin Ali al Amri, CEO of Be'ah, and Eng Salem bin Abdullah al Hajri, CEO of Oman Cement Company. Eng Hajri reported that the agreement will contribute to the national economy, diverting 30,000t of waste tyres from landfill.