Global Cement News

India: Birla Corporation has started the kiln at its new 3.9Mt/yr Mukutban cement plant at Nagpur in Maharashtra. The project had an investment of around US$370m and the plant will be run by subsidiary RCCPL. Birla Corporation said that the new plant is the group’s fourth integrated plant and the biggest single cement production line in Maharashtra by capacity. It will be powered by two 20MW captive power plants that use air-cooled condenser technology to reduce water consumption by 90%. The plant was partly built using the group’s MP Birla Cement Perfect Plus product, a Portland Pozzolana Cement, composed of 30 - 35% fly ash, itself a by-product of thermal power plants. Use of fly ash and slag will be scaled up at the site as production ramps up.

“It is no mean feat to complete such a large project under such challenging circumstances with major disruptions on account of Covid-19 which led to several logistical challenges, stoppage of work and a flight of labour from the project site on several occasions,” said Harsh V Lodha, the chair of Birla Group. “Moreover, to achieve 10m man hours of construction with zero accidents and completion of the entire project without a single major accident or fatality, I am told, is a unique achievement in the cement industry.”

US: The Portland Cement Association (PCA) reports that cement consumption rose by 3.6% year-on-year in the first 11 months of 2021. Ed Sullivan, Senior Vice President and Chief Economist at the PCA, made the announcement at the World of Concrete trade fair in Las Vegas, Nevada. He also forecast that cement consumption would be driven by non-residential and public works in 2023 and 2024 as mortgage rates increased. The country is also set to spend US$1tn on new and rehabilitated infrastructure projects and this would consume 46Mt of cement over a five-year program. Over a quarter of this amount would be used on roads, bridges and resiliency structures.

The PCA’s president and chief executive officer Mike Ireland and Senior Vice President of Sustainability Rick Bohan also spoke at the event to further promote the association’s Roadmap to Carbon Neutrality.

Saudi Arabia: Cement output rose slightly to 53.7Mt in 2021 from 534Mt in 2021. Clinker output increased by 12% year-on-year to 55.1Mt from 49.2Mt. Cement exports fell by 32% to 1.44Mt from 2.13Mt but clinker exports grew by 50% to 6.73Mt from 4.50Mt. Saudi Cement remained the country’s largest clinker export but exports from Yanbu Cement and Arabian Cement grew sharply.

Peru: Cement production grew by 41% year-on-year to 12.9Mt in 2021 from 9.14Mt in 2020. Data from the Association of Cement Producers (ASOCEM) shows that cement and clinker exports increased by 43% to 205,000t and by 128% to 707,000t respectively. Cement and clinker imports rose by 23% to 884,000t and 131% to 1.55Mt respectively. In December 2021 94% of cement imports came from Vietnam and the majority of clinker imports came from South Korea. ASOCEM added that the recovery of local cement despatch levels from July 2020 was a sign that the market had recovered after the start of the Covid-19 pandemic.

Argentina: Data from the Association of Portland Cement Manufacturers (AFCP) shows that total cement despatches grew by 23% year-on-year to 12.1Mt in 2021 from 9.87Mt in 2020. Cement consumption rose at a similar rate to despatches. However, exports fell by 13% to 115,000t in 2021 from 132,000t in 2020. Annual cement despatches have previously fallen in consecutive years since 2018. This trend started to change in the autumn of 2021.