India: Ambuja Cements and ACC are planning to participate in parent company LafargeHolcim’s ‘Plants of Tomorrow’ programme. The initiative, which aims to make cement manufacturing more efficient through better plant optimisation, higher plant availability and a safer working environment, is part of LafargeHolcim’s ‘Building for Growth’ strategy, which was launched globally in mid-2019.

The four-year programme implemented by LafargeHolcim aims to create a global network of over 270 integrated cement plants and grinding stations in more than 50 countries by applying automation technologies and robotics, machine learning, predictive maintenance and digital twin technologies to the entire production processes. The ‘Plants of Tomorrow’ initiative is also being implemented in other key markets in Switzerland, France, Germany, United Kingdom, US, Canada and Russia.

“As an industry leader we are looking at 'Plants of Tomorrow’ as a big opportunity and responsibility to place India on the map of global cement manufacturing. This path-breaking project will lead to transformative outcomes not just in terms of operational and financial gains but also make cement manufacturing in the country environmentally sustainable and create a safe work environment for our colleagues across all our plants,” said Neeraj Akhoury, the chief executive officer (CEO) of India Holcim and managing director and CEO of Ambuja Cements.

Australia: Calix has joined as a partner of the Heavy Industry Low-carbon Transition Cooperative Research Centre (HILT CRC). The initiative brings together heavy industry players, government and research and aims to boost the capability of Australian companies to remain globally competitive by capitalising on existing mineral and renewable energy resources to become international producers and exporters of low-carbon products. HILT CRC has secured US$29m from the government. This joins funding of US$158m in direct and in-kind contributions from its partners over the last decade.

“It is a chance for us to demonstrate the technology developed for CO₂ mitigation in the production of cement and lime through our European LEILAC-1 and 2 projects in an Australian setting, as well as explore other more sustainable applications for our technology in heavy industry, backed by this impressive team of researchers and industrial participants," said Calix’s managing director Phil Hodgson.

As part of the HILT CRC, Calix will continue to develop its technology for the reduction of carbon emissions from lime and cement production, and also use its Calix Flash Calciner (CFC) technology to develop other more processing applications such as for bauxite processing for the aluminium industry and production of calcined clay from kaolinite for use in new lower carbon cements.

HILT CRC’s core industrial partners include Adbri, Alcoa, Boral, Fortescue, Grange Resources, Liberty, Roy Hill and South32. The initiative has its headquarters in Adelaide and it plans to establish hubs in heavy industry regions of Gladstone, the Pilbara, Northern Tasmania, South Australia’s Upper Spencer Gulf, Western Australia's Kwinana and South West regions, the Southern Highlands of Nnew South Wales and Portland in Victoria.

Caribbean: Sweden-based Bruks Siwertell has won a new contract to deliver a Siwertell enclosed screw-type ship loader for cement and clinker. It will serve a new cement plant being built by an unnamed end user in the Caribbean. The type-1B ship loader will deliver cement and clinker handling at a continuous rated capacity of 600t/hr, with a peak loading rate of 750t/hr, for vessels up to 20,000dwt. It will be delivered in 2021 and is scheduled to be operational later in the year.

“This is our first Siwertell loader installation in this particular region and it will have to work in one of the most earthquake-prone zones of the world,” said Axel Dahl, Sales Manager, Bruks Siwertell. “The cement industry in the area is currently undergoing some of its most advanced improvements in decades, and as part of this, environmental protection is very much under the magnifying glass.

India: B K Birla Group subsidiary Mangalam Cement has launched cement and clinker production at its Morak cement plant in Rajasthan following an upgrade. The upgrade has increased the plant’s cement capacity by 400,000t/yr and its clinker capacity by 300,000t/yr. The expansions bring Mangalam Cement’s total cement and clinker capacity to 4.4Mt/yr.

France: Denmark-based FLSmidth has won a contract to supply a 400t/day calcined clay production line to Vicat’s Xeuilley integrated cement plant. The order includes flash calciner technology, an environmental control system and alternative fuel (AF) firing, handling and storage equipment. The line will have a design capacity of up to 525t/day and is scheduled for commissioning in 2023. It will enable clinker substitution in cement of up to 40%, according to the supplier. It says that cement produced using calcined clay will have a 16% smaller carbon footprint than its clinker-based equivalent. The value of the contract is Euro26.8m.

Vicat deputy chief executive officer Eric Bourdon said, “EU regulations and increasing demand for more sustainable cement has accelerated the decision to introduce clay as an environmental alternative to clinker in our production. With clay readily available in the area and positive results from pilots at FLSmidth’s test facilities in Denmark, we feel confident about the technology and hope to be able to expand further in the future.”

Mexico: Cemex has forecast full-year earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$3.10bn in 2021, up by 26% year-on-year from US$2.46bn in 2020. The forecast figure is 7% higher than its previous prediction of US$2.90bn in its first quarter 2021 earnings call. The company said that it expects the double-digit growth to continue into 2022. It said that in 2023 and estimated US$400m of additional EBITDA will come from bolt-on investments and its on-going 10Mt/yr cement capacity expansion.

Vietnam: Vietnamese first-half cement production is estimated to have risen by 8% year-on-year to 51.1Mt in the first half of 2021 compared to the same period in 2020. The Viet Nam News newspaper has reported that June 2021 cement production was 10% higher than that in June 2020, at 9.1Mt. Vietnam’s full-year cement production in 2020 was 100Mt.

Colombia: The Colombian prosecution service intends to summon former Cemex Colombia chief executive officer (CEO) Carlos Jacks to face charges in relation to the Maceo cement plant corruption case. Jacks was CEO of the company for 24 years and previously headed Cemex operations in Costa Rica, the Dominican Republic and Puerto Rico, according to the Noticias Caracol television channel. A statement made by Camilo González Téllez, the former Legal Vice President, has been used by the prosecutor’s office to press charges against Jacks. So far González is the only senior Cemex executive to have received a custodial sentence in relation to the affair.

In 2016 Cemex fired several senior staff members in relation to the Maceo project and its subsidiary’s chief executive resigned. This followed an internal audit and investigation into payments worth around US$20m made to a non-governmental third party in connection with the acquisition of the land, mining rights and benefits of the tax free zone for the project. Legal proceedings followed in Colombia and the US.

Ghana: Environmental Protection Agency (EPA) agents and police have raided China-based Empire Cement’s McCarthy Hills cement plant in Accra. The Ghana News Agency has reported that the facility had entered cement production without a licence. The authorities stopped operations at the site and dismissed the staff, including Chinese nationals. Previously, local residents had complained about potential environmental concerns at the site.

India: The Andhra Pradesh branch of the National Company Law Tribunal (NCLT) has approved Sagar Power’s resolution plan for the start of operations at the mothballed Panyam cement plant at Kurnool. Sagar Power intends to pay US$13.5m, together with RV Consulting Services, to settle the debts from the plant’s previous owners, according to the Times of India newspaper. The partners also plan to inject a further US$20.2m of fresh capital into the venture.